A component of electric motor configured to cool windings mounted therein is described, wherein the component is made of a material formed by an aggregate of granules coated with an electrically insulating layer, wherein the granules are substantially in contact with each other.

A component of electric motor configured to cool windings mounted therein is described, wherein the component is made of a material formed by an aggregate of granules coated with an electrically insulating layer, wherein the granules are substantially in contact with each other.

An insulating composition comprising a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000 V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

An insulating composition comprising a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000 V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

To prevent varnish from adhering to an adhesion prohibited area while satisfying required performance for varnish. A method for manufacturing a stator of a rotating electric machine in which a coil is wound around a stator core, the method includes: a first varnish process of forming a first varnish portion by dropping varnish at a coil disposed on an outermost circumference or an innermost circumference of a coil end portion where the coil protrudes from the stator core and positioned close to the stator core; and a second varnish process of forming a second varnish portion to provide a non-existence region where varnish is not applied between the first varnish portion and the second varnish portion by dropping varnish at a position farther from the stator core than a position in the first varnish process.

To prevent varnish from adhering to an adhesion prohibited area while satisfying required performance for varnish. A method for manufacturing a stator of a rotating electric machine in which a coil is wound around a stator core, the method includes: a first varnish process of forming a first varnish portion by dropping varnish at a coil disposed on an outermost circumference or an innermost circumference of a coil end portion where the coil protrudes from the stator core and positioned close to the stator core; and a second varnish process of forming a second varnish portion to provide a non-existence region where varnish is not applied between the first varnish portion and the second varnish portion by dropping varnish at a position farther from the stator core than a position in the first varnish process.

Disclosed herein are a stator and a method for manufacturing the same. The stator according to embodiments of the present disclosure includes an insulating part and a plurality of stator coils each having two ends electrically connected to form one joint portion. The insulating part is configured to cover at least respective parts of the joint portions, and to provide a distance between neighboring joint portions. Accordingly, a partial discharge caused by a surge between the joint portions of the stator coils may be prevented, allowing operational reliability of the stator to be increased.

Insulators each include a plurality of board holding claws projecting from an outer peripheral edge of the circuit board for engaging a plurality of board recesses, the plurality of board holding claws are arranged on the outer peripheral edge of the circuit board such that an interval of board holding claws on a connector-mounted side is smaller than an interval between board holding claws on a counter-connector-mounted side, and a load receiving pin, which receives a radial load, projects at a counter-connector-mounted position, which is opposite to a mounted position of a connector.

A method of manufacturing a coil includes a preparation step of preparing a copper wire, a winding step of winding a plurality of aluminum wires around the copper wire, and a pressing step of pressing the copper wire and the plurality of aluminum wires so as to form an aluminum coat around the copper wire and form an anodized aluminum film on the surface of the aluminum coat.

A ring element includes a convex, in particular rounded, surface element for arrangement on at least one axial end region of a winding section of an electric motor rotor. The surface element provides a minimum radius curvature for supporting an inner layer of a rotor winding on the winding head. An insulating lamination element for an electric motor rotor onto which a rotor winding is intended to be wound includes the ring element. An electric motor, in particular a universal motor, includes a rotor with a rotor winding having the ring element. An electric machine tool, in particular a handheld electric machine tool such as an angle grinder, a drill, a saw or the like, includes the electric motor.