A system and method for enhanced magnet wire insulation is described. The system of the invention provides an enhanced insulation for magnet wire that is capable of withstanding high temperatures and provides a seal against water that is needed in electric submersible pump (ESP) applications. The enhanced insulation of the system of the invention provides the dielectric advantages of polyimide tape, such as Kapton tape, while also including the advantages of organic polymer thermoplastic insulation that prevents the delaminating at high temperatures that may occur in pumping applications using a variety of electrical submersible motors.

A system and method for enhanced magnet wire insulation is described. The system of the invention provides an enhanced insulation for magnet wire that is capable of withstanding high temperatures and provides a seal against water that is needed in electric submersible pump (ESP) applications. The enhanced insulation of the system of the invention provides the dielectric advantages of polyimide tape, such as Kapton tape, while also including the advantages of organic polymer thermoplastic insulation that prevents the delaminating at high temperatures that may occur in pumping applications using a variety of electrical submersible motors.

Generator stator bar having profile strip and process for manufacturing a generator stator bar are presented. The generator stator bar includes stator bar strands assembled together. The profile strip is placed on top side and bottom side surfaces of the stator bar strand assembly. The profile strip includes uncured strip consisting of uncured material. The profile strip includes pre-cured strip consisting of pre-cured material. The pre-cured strip includes cavities perforated through its thickness. The profile strip enables the generator stator bar to be manufactured by a single press and heat operation to achieve a rectangular geometry having round outer edges and to maintain orientations of stator bar strands parallel to the profile strip.

Generator stator bar having profile strip and process for manufacturing a generator stator bar are presented. The generator stator bar includes stator bar strands assembled together. The profile strip is placed on top side and bottom side surfaces of the stator bar strand assembly. The profile strip includes uncured strip consisting of uncured material. The profile strip includes pre-cured strip consisting of pre-cured material. The pre-cured strip includes cavities perforated through its thickness. The profile strip enables the generator stator bar to be manufactured by a single press and heat operation to achieve a rectangular geometry having round outer edges and to maintain orientations of stator bar strands parallel to the profile strip.

It comprises a rotor and a stator that they both may be formed of a single piece or they may be formed of a number of sectors. The generator further comprises at least one active module unit as an independent unit from both the rotor and the stator. The active module unit includes at least one permanent magnet, a magnet support structure attached thereto, a first attaching mechanism to removably attach the magnet support structure to the rotor or the stator, at least one coil module comprising at least one coil winding and a magnetic core, and a second attaching mechanism to removably attach the coil module to the other of the rotor or the stator. The coil module is spaced apart from the permanent magnet a predetermined distance.

It comprises a rotor and a stator that they both may be formed of a single piece or they may be formed of a number of sectors. The generator further comprises at least one active module unit as an independent unit from both the rotor and the stator. The active module unit includes at least one permanent magnet, a magnet support structure attached thereto, a first attaching mechanism to removably attach the magnet support structure to the rotor or the stator, at least one coil module comprising at least one coil winding and a magnetic core, and a second attaching mechanism to removably attach the coil module to the other of the rotor or the stator. The coil module is spaced apart from the permanent magnet a predetermined distance.

A device, in particular to an electric motor, for driving a compressor of a gaseous fluid. The device comprises a rotor and a stator disposed such that they extend along a common longitudinal axis. The stator comprises connection leads developed as segments of conductor wires of coils. In a region of at least one end side, oriented in an axial direction, of the stator a cover element is disposed which is developed in the form of an axially oriented hollow cylinder with an inner surface and an outer surface. The cover element herein is with the inner surface in contact on an insulation element disposed on the stator and comprising a cylindrical wall. Between an outer side of the wall of insulation element and the inner surface of the cover element are disposed at least segments of the connection leads of the conductor wires.

A device, in particular to an electric motor, for driving a compressor of a gaseous fluid. The device comprises a rotor and a stator disposed such that they extend along a common longitudinal axis. The stator comprises connection leads developed as segments of conductor wires of coils. In a region of at least one end side, oriented in an axial direction, of the stator a cover element is disposed which is developed in the form of an axially oriented hollow cylinder with an inner surface and an outer surface. The cover element herein is with the inner surface in contact on an insulation element disposed on the stator and comprising a cylindrical wall. Between an outer side of the wall of insulation element and the inner surface of the cover element are disposed at least segments of the connection leads of the conductor wires.

A stator system for an electric motor has multiple coil formers and stator windings that are wound on the coil formers. The stator windings are distributed over the circumference of the stator system and are arranged to form a substantially circular stator star. A number of the stator windings are electrically insulated in the axial direction in each case by way of a phase separator. The stator windings in each case of two coil formers are electrically connected as a coil pair in an electrically conductive manner by a conductor track. The conductor track is retained by a separating web that is arranged in the axial direction above the allocated phase separator and that extends in a radial direction.

A stator system for an electric motor has multiple coil formers and stator windings that are wound on the coil formers. The stator windings are distributed over the circumference of the stator system and are arranged to form a substantially circular stator star. A number of the stator windings are electrically insulated in the axial direction in each case by way of a phase separator. The stator windings in each case of two coil formers are electrically connected as a coil pair in an electrically conductive manner by a conductor track. The conductor track is retained by a separating web that is arranged in the axial direction above the allocated phase separator and that extends in a radial direction.