H02K7/006

HYBRID POWER TRAIN WITH A LOW-VOLTAGE MOTOR-GENERATOR
20230006506 · 2023-01-05 ·

Hybrid power train (1) with a low-voltage motor-generator (2), in particular with a 48V motor-generator (2), comprising: an internal combustion engine (3); a clutch (4) operatively connected to the internal combustion engine (3); a drive shaft (5) which at a first end portion is operatively connected to the clutch (4), and which at a second end portion is operatively connected to a gearbox; a low-voltage motor-generator (2) operatively connected to the drive shaft (5); an inverter unit (7) operatively connected to the low-voltage motor-generator (2); an electronic control unit (8); an electric power source (9) operatively connected to the inverter unit (7); wherein the low-voltage motor-generator (2) is arranged in a concentric manner around the drive shaft (5) in such a way as to form a driving connection between a rotor of the low-voltage motor-generator (2) and the drive shaft (5); wherein the low-voltage motor-generator (2), the inverter unit (7) the electric power source (9), and the gearbox are arranged entirely inside a bell housing (10) of the gearbox, and wherein the electronic control unit (8) comprises a) at least one controller arranged in the bellhousing (10) and no controller arranged out of the bellhousing (10); b) two or more controllers, wherein at least one controller is arranged in the bellhousing (10) and at least one controller is arranged out of the bellhousing (10); or c) at least one controller arranged out of the bellhousing (10) and no controller arranged in the bellhousing (10).

MULTIPLE-DISCHARGE RAIN MANIFOLD FOR ELECTRIC MOTOR COOLING AND RELATED SYSTEM AND METHOD

An apparatus includes a housing configured to receive at least a portion of an electric motor. The apparatus also includes a manifold disposed on an upper surface of the housing. The manifold includes a number of vertical jets configured to target one or more portions of the electric motor, the vertical jets includes multiple vias extending between (i) a cavity within the manifold and (ii) an interior portion of the housing. The cavity within the manifold is defined by (i) at least a portion of the upper surface of the housing, (ii) one or more side walls extending from the upper surface of the housing, and (iii) a cover lid coupled to the one or more side walls and configured to cover the cavity and the vias.

In-wheel motor driving apparatus

The present invention relates to an in-wheel motor driving apparatus for reducing weight, improving Hall sensor assembly performance, and reducing a defect rate. According to one embodiment of the present invention, the weight of an in-wheel motor can be reduced by separating a suspension housing and a shaft and applying different materials thereto. Furthermore, the ease of assembling a Hall sensor can be improved, and the defect rate can be reduced.

IN-WHEEL MOTOR UNIT

An in-wheel motor unit provided in a wheel of a wheel unit, includes: a motor having a rotor disposed on a radially outer side of a stator; a brake disposed on an inner side of the motor; and a housing that accommodates the motor and the brake. Further, the housing has a cylindrical partition that radially partitions a space for accommodating the motor and a space for accommodating the brake, the stator is fixed to an outer peripheral surface of the partition, and the brake is disposed on an inner peripheral side of the partition, and a fixing portion included in the brake is fixed to the housing.

In-wheel motor
11569704 · 2023-01-31 · ·

The present invention relates to an in-wheel motor. The in-wheel motor according to an embodiment of the present invention includes: a circular rim to which a tire is coupled by being wrapped around an outer ring thereof and a shaft is connected by passing through a center thereof; a motor assembly which is disposed in an inner portion of the rim and includes a stator connected to the shaft and a rotor disposed to be wrapped around the stator and configured to rotate; a cover coupled to cover one open side surface of the rim and configured to seal the inner portion of the rim; and a lead-out wire entry/exit portion waterproof structure configured to seal an entry/exit portion for a lead-out wire connected to supply power from outside of the in-wheel motor to the inner portion of the rim via a hollow portion of the shaft, wherein the lead-out wire entry/exit portion waterproof structure includes an elastic stopper, to which the lead-out wire is connected to pass through a center thereof and which is configured to be elastically contracted after being inserted into the hollow portion of the shaft in an axial direction and seal between the hollow portion of the shaft and the lead-out wire, and a stopper fixing body fastened to the shaft and configured to press the elastic stopper in the axial direction so that the elastic stopper is inserted and fixed inside the hollow portion of the shaft.

Electric machine
11569706 · 2023-01-31 · ·

An electric machine comprising at least one housing in which a rotor having coolant guide vanes provided at an end face is accommodated, and an annular cooling fin structure through which coolant conveyed by the coolant guide vanes is passed and having cooling fins which are axially covered by an annular cover section in such a way that there is an inlet area for the coolant supplied by the coolant guide vanes and an outlet area, wherein the cooling fin structure is formed on a side of an axial end wall of the housing facing the interior of the housing, on which an annular disk-shaped cover forming the cover section is attached.

Dual-rotor in-wheel motor based on axial magnetic field and control method thereof
11712961 · 2023-08-01 · ·

A dual-rotor in-wheel motor based on an axial magnetic field and a control method thereof are provided. The dual-rotor in-wheel motor includes an axle and a hub. The axle is fixedly connected to a frame. The hub relatively rotates around the axle. A disc-shaped intermediate stator is fixedly connected on the axle. A left coil assembly and a right coil assembly are fixedly mounted on two sides of the intermediate stator, respectively. A left rotor and a right rotor are respectively arranged on the two sides of the intermediate stator. The left coil assembly drives the left rotor to rotate, and the right coil assembly drives the right rotor to rotate. A left clutch is arranged between the left rotor and the hub, and a right clutch and a speed reduction mechanism are arranged between the right rotor and the hub.

ROTARY ELECTRIC MACHINE AND IN-VEHICLE MOTOR SYSTEM

A rotary electric machine includes a stator including a coil, and a rotor in an inner peripheral side of the stator. The rotor core comprises a soft magnetic metal and a magnet within a magnet insertion hole, a first magnet stopper on a q axis side of the magnet in the magnet insertion hole, a magnet accommodation between the first magnet stopper on both sides of the magnet insertion hole, a first space portion communicating with the magnet insertion hole, a second space portion whose distance from the magnet is equal to or less than a thickness of the magnet and a radial length of a magnetic pole center is long, the second space portion formed on an inner peripheral side relative to the magnet, and a third space portion that has a convex shape on an inner peripheral side of a q axis of the magnet.

DESIGN CONCEPT OF A DRIVE FOR ACTUATION IN THE DRIVE TRAIN
20230231445 · 2023-07-20 ·

A structural concept of a drive for an actuation device in a drive train of a motor vehicle, contains an electric motor with a motor housing shell, a circuit carrier with a control unit for controlling the electric motor, and an output shaft of a gearbox with a gearbox housing shell. The rotor shaft of the electric motor is arranged axially with respect to the output shaft of the gearbox, and the rotor shaft of the electric motor is accommodated in the output shaft in a rotatably mounted manner in the region of the gearbox housing shell. The circuit carrier is arranged between the electric motor and the output shaft of the gearbox, and the rotor shaft leads through a cutout in the circuit carrier.

STATOR WITH SERPENTINE COOLANT PATH ON THE OUTER SURFACE
20230231427 · 2023-07-20 ·

An electric machine for an electrified vehicle includes a stator core configured to receive a plurality of windings. The stator core including a plurality of interchangeable stacked laminations arranged in sub-stacks. The sub-stacks having an outer diameter surface divided into circumferential quadrants, each quadrant having a cutout extending inwardly at a predetermined depth and radial position to define a serpentine cooling path on the outer surface of at least a portion of the sub-stacks. The sub-stacks are circumferentially rotated relative to each other such that two quadrants have a first cutout orientation, and the two other quadrants have a second cutout orientation, the first cutout orientation is different than the second cutout orientation and when rotated in sequence each cutout aligns to form the continuous serpentine cooling path in a quadrant of the stator core.