A structure for sealing an electric motor so that it is not affected by the humidity from the environment it is placed in, while at the same time the heat generated within the structure is removed into the environment preventing long term motor damage.

A heat sink (30) for cooling an electric machine (10), includes: a first part of the heat sink (32) in the form of a hollow cylinder, wherein an inner lateral surface includes a groove (34) extending helically with respect to a central axis of the hollow cylinder; a second part of the heat sink (36) in the form of a hollow cylinder, which includes a radially internal fin (38); and a third part of the heat sink (40) in the form of a hollow cylinder, which includes a connecting section (52), in order to accommodate an output shaft (12) of the machine in a rotationally fixed manner. The second part of the heat sink is accommodated, at least partially, in the first part of the heat sink, so that a radially external surface of the second part of the heat sink rests against the groove.

A heat sink (30) for cooling an electric machine (10), includes: a first part of the heat sink (32) in the form of a hollow cylinder, wherein an inner lateral surface includes a groove (34) extending helically with respect to a central axis of the hollow cylinder; a second part of the heat sink (36) in the form of a hollow cylinder, which includes a radially internal fin (38); and a third part of the heat sink (40) in the form of a hollow cylinder, which includes a connecting section (52), in order to accommodate an output shaft (12) of the machine in a rotationally fixed manner. The second part of the heat sink is accommodated, at least partially, in the first part of the heat sink, so that a radially external surface of the second part of the heat sink rests against the groove.

This application provides a motor cooling system of an electric vehicle. In the cooling system, a coil cooling oil passage includes a first oil outlet that is at an end portion of a stator core. A core cooling oil passage and the coil cooling oil passage are sequentially connected. In this case, cooling oil first enters the core cooling oil passage, and then enters the coil cooling oil passage. The core cooling oil passage extends in a circumferential direction of the stator core. The coil cooling oil passage extends in an axial direction of the stator core. A power apparatus drives the cooling oil to enter the core cooling oil passage from an oil inlet, flow through the core cooling oil passage, and enters the coil cooling oil passage from an oil through port. The cooling oil flows back to an oil return groove from the first oil outlet.

This application provides a motor cooling system of an electric vehicle. In the cooling system, a coil cooling oil passage includes a first oil outlet that is at an end portion of a stator core. A core cooling oil passage and the coil cooling oil passage are sequentially connected. In this case, cooling oil first enters the core cooling oil passage, and then enters the coil cooling oil passage. The core cooling oil passage extends in a circumferential direction of the stator core. The coil cooling oil passage extends in an axial direction of the stator core. A power apparatus drives the cooling oil to enter the core cooling oil passage from an oil inlet, flow through the core cooling oil passage, and enters the coil cooling oil passage from an oil through port. The cooling oil flows back to an oil return groove from the first oil outlet.

A stator core is provided that can define a plurality of core slots in a surface thereof. The core slots can extend between a first and a second end portion of the stator core. A winding can be housed in the core slots. The winding can define a channel through at least a portion thereof. A cooling system can be operably coupled with the channel and can be configured to move a cooling fluid through the channel. A turbulator can be positioned within the channel. The turbulator can be within a flowpath of the cooling fluid and can be integrally formed with the winding.

A stator core is provided that can define a plurality of core slots in a surface thereof. The core slots can extend between a first and a second end portion of the stator core. A winding can be housed in the core slots. The winding can define a channel through at least a portion thereof. A cooling system can be operably coupled with the channel and can be configured to move a cooling fluid through the channel. A turbulator can be positioned within the channel. The turbulator can be within a flowpath of the cooling fluid and can be integrally formed with the winding.

A method for monitoring an oil flow, generated by an oil pump, in an oil cooling circuit of a thermal management system, includes: arranging a first pressure sensor at a first point in the cooling circuit; arranging a second pressure sensor at a second point in the oil cooling circuit; determining pressure difference values based on recorded pressures; and comparing the pressure difference values with a predeterminable comparison value for the pressure difference so as to check for a fault.

A method for monitoring an oil flow, generated by an oil pump, in an oil cooling circuit of a thermal management system, includes: arranging a first pressure sensor at a first point in the cooling circuit; arranging a second pressure sensor at a second point in the oil cooling circuit; determining pressure difference values based on recorded pressures; and comparing the pressure difference values with a predeterminable comparison value for the pressure difference so as to check for a fault.

A drive unit has a first electric rotary machine and a second electric rotary machine as well as a first shaft and a second shaft. The first electric rotary machine is arranged at least partly radially and axially within an area radially delimited by the second electric rotary machine, and the stator of the first electric rotary machine and the stator of the second electric rotary machine are mechanically fixed to each other. The drive unit comprises a coolant supply device which is arranged adjacently to the stators in the axial direction and by means of which coolant can be supplied axially between and/or into the stators.