H02K13/04

Rotor for a rotating electric machine

A rotor for a rotating electric machine includes a rotor winding arranged for conjoint rotation on a rotor shaft, and a slip ring body arranged on an axial end of the rotor shaft and having an end face on an axial end of the slip ring body opposite to the rotor winding. The slip ring body includes connection adapters which project axially beyond the end face of the slip ring body for connection of line ends of the rotor winding. A driver unit for a rotary encoder is fastened to the end face of the slip ring body and/or to the axial end of the rotor shaft and electrically insulated from the connection adapters. A centrifugal force support ring is arranged on the end face of the slip ring body such that the connection adapters and the driver unit are arranged in a through-opening of the centrifugal force support ring.

Motor with simplified winding and reduced brush wear

A motor includes an armature core having m×n teeth (m is an odd number ≧3, and n is a natural number ≧2), a plurality of coils, and a commutator. The motor further includes field magnets including 2n magnetic poles and at least a first-potential brush and at least a second-potential brush. The commutator includes a segment group defined by 2m×n segments. Only the coil defined by winding a continuous conducting wire in a predetermined winding direction is disposed in each of k teeth among the m×n teeth, and only the coil defined by winding the continuous conducting wire in a direction reverse to the predetermined winding direction is disposed in each of teeth disposed at a position separated from each of the k teeth at 360×i degrees (i is a natural number ≦(n−1)) of electric angles.

Motor with simplified winding and reduced brush wear

A motor includes an armature core having m×n teeth (m is an odd number ≧3, and n is a natural number ≧2), a plurality of coils, and a commutator. The motor further includes field magnets including 2n magnetic poles and at least a first-potential brush and at least a second-potential brush. The commutator includes a segment group defined by 2m×n segments. Only the coil defined by winding a continuous conducting wire in a predetermined winding direction is disposed in each of k teeth among the m×n teeth, and only the coil defined by winding the continuous conducting wire in a direction reverse to the predetermined winding direction is disposed in each of teeth disposed at a position separated from each of the k teeth at 360×i degrees (i is a natural number ≦(n−1)) of electric angles.

BRUSH-COMMUTATED DIRECT-CURRENT MOTOR

A brush-commutated direct-current motor comprises a stator which includes a plurality of exciter poles, a rotor rotatable relative to the stator about an axis of rotation, a plurality of pole teeth arranged on the rotor, and grooves arranged between the pole teeth, wherein the pole teeth are separated from each other by the grooves along a circumferential direction around the axis of rotation. On the pole teeth coil windings are arranged. A commutator is arranged on the rotor and includes a plurality of lamellae, wherein each coil winding is connected with one of the lamellae via a first connecting arm and is connected with another one of the lamellae via a second connecting arm.

BRUSH-COMMUTATED DIRECT-CURRENT MOTOR

A brush-commutated direct-current motor comprises a stator which includes a plurality of exciter poles, a rotor rotatable relative to the stator about an axis of rotation, a plurality of pole teeth arranged on the rotor, and grooves arranged between the pole teeth, wherein the pole teeth are separated from each other by the grooves along a circumferential direction around the axis of rotation. On the pole teeth coil windings are arranged. A commutator is arranged on the rotor and includes a plurality of lamellae, wherein each coil winding is connected with one of the lamellae via a first connecting arm and is connected with another one of the lamellae via a second connecting arm.

METHOD FOR PRODUCING A BRUSH-COMMUTATED DIRECT-CURRENT MOTOR

A brush-commutated direct-current motor comprises a stator with a plurality of exciter poles, a rotor with a plurality of pole teeth, which is rotatable relative to the stator about an axis of rotation, grooves arranged between the pole teeth, and coil windings arranged on the pole teeth and a commutator which is arranged on the rotor and a plurality of lamellae to which the coil windings are connected. For manufacturing such direct-current motor the coil windings are arranged on the pole teeth in winding cycles, in each of which a coil winding is wound onto each pole tooth. It is provided that on each pole tooth a first coil winding wound around the pole tooth in a first winding direction and a second coil winding wound around the pole tooth in a second winding direction opposite to the first winding direction are arranged.

METHOD FOR PRODUCING A BRUSH-COMMUTATED DIRECT-CURRENT MOTOR

A brush-commutated direct-current motor comprises a stator with a plurality of exciter poles, a rotor with a plurality of pole teeth, which is rotatable relative to the stator about an axis of rotation, grooves arranged between the pole teeth, and coil windings arranged on the pole teeth and a commutator which is arranged on the rotor and a plurality of lamellae to which the coil windings are connected. For manufacturing such direct-current motor the coil windings are arranged on the pole teeth in winding cycles, in each of which a coil winding is wound onto each pole tooth. It is provided that on each pole tooth a first coil winding wound around the pole tooth in a first winding direction and a second coil winding wound around the pole tooth in a second winding direction opposite to the first winding direction are arranged.

Rotating electrical machine and manufacturing method thereof
11456649 · 2022-09-27 · ·

A rotating electrical machine includes a coil, a rotor including a shaft, a rotor core, a commutator including plural hooks being provided with a first hook to which an end of the coil is connected, the coil wound on a predetermined tooth of plural teeth, and an insulator attached to the rotor core, and a stator. The insulator includes an annular portion provided to surround the plural hooks which are aligned along a circumferential direction of the shaft, and a protrusion protruding opposite to the rotor core. The protrusion is arranged on a path where an end part of the coil passes through, the end part corresponding to an area from a part connected to the predetermined tooth to the end of the coil connected to the first hook, the protrusion being hooked by the end part.

Rotating electrical machine and manufacturing method thereof
11456649 · 2022-09-27 · ·

A rotating electrical machine includes a coil, a rotor including a shaft, a rotor core, a commutator including plural hooks being provided with a first hook to which an end of the coil is connected, the coil wound on a predetermined tooth of plural teeth, and an insulator attached to the rotor core, and a stator. The insulator includes an annular portion provided to surround the plural hooks which are aligned along a circumferential direction of the shaft, and a protrusion protruding opposite to the rotor core. The protrusion is arranged on a path where an end part of the coil passes through, the end part corresponding to an area from a part connected to the predetermined tooth to the end of the coil connected to the first hook, the protrusion being hooked by the end part.

COMMUTATOR, MOTOR USING SAME AND METHOD OF MANUFACTURING THE COMMUTATOR
20170271832 · 2017-09-21 ·

The invention relates to a commutator, comprising an insulating base and a plurality of commutator segments arranged on the insulating base, wherein each commutator segment comprises a metal layer, a transition layer and a graphite layer arranged on the base in sequence. The transition layer contains a material identical to that of the graphite layer and a material identical to that of the metal layer. The invention further relates to a motor comprising the commutator and a method for manufacturing the commutator. As the transition layer contains the material identical to that of the graphite layer and the metal layer, the problem that the graphite layer and the metal layer are cracked during high temperature sintering is resolved. The service life of the commutator is prolonged. The method for manufacturing the commutator reduces chemical contamination and production cost caused by electroplating and brazing used in a traditional technology.