An assembly method and a fixing device for an electric motor are provided. The assembly method includes: carrying out preparation, wherein a stator of the electric motor is segmented, in the circumferential direction, into at least two stator segments, and a rotor of the electric motor is segmented, in the circumferential direction, into at least two rotor segments; carrying out pre-assembly, wherein the stator segments and the rotor segments are coaxially fixed to fixing devices to form segment modules, and predetermined gaps are maintained radially between the stator segments and the rotor segments; carrying out adjustment, wherein at least two fixing devices are moved and adjusted such that the stator segment and the rotor segment of the adjacent segment modules are mutually attached and aligned with each other along segmental end faces in the circumferential direction; carrying out assembly; and carrying out dismounting, and dismounting the fixing devices.

A motor housing removal assembly comprises an extension defining a plurality of surface features on at least one side, an adjustment member comprising, a support member configured to couple to and move relative to the extension, an engagement element moveably coupled to the support member and configured to engage the extension to define a locked position preventing the support member from moving relative to the extension, a base portion coupled to the support member, and a plurality of pry members each comprising a first end coupled to the base and comprising a first thickness, and a second end opposing the first end and comprising a second thickness. A holder is fixedly coupled to an end of the extension and configured to hold at least a portion of a motor housing.

A rotor structure of an electric motor includes a rotor and a stator. The rotor is fixed to a motor shaft and rotates integrally with the motor shaft. The stator is fixed around the rotor. The rotor includes a cylindrical rotor core coaxially press-fitted and fixed to the motor shaft, a pair of ring-shaped end surface plates disposed facing two axial end surfaces of the rotor core, and permanent magnets respectively housed in slots penetrating an outer peripheral portion of the rotor core in an axial direction. A plurality of openings in which the permanent magnets are exposed are formed in a circumferential direction in an outer peripheral portion of one of the end surface plates, and a ring-shaped cover that covers the openings is detachably attached to an outer end surface of the outer peripheral portion of the end surface plate.

Proposed is an air gap adjustment apparatus. The apparatus is for enabling an air gap between the inner surface of a stator and the outer surface of a rotor, which are installed in an inner space of a housing, to be uniform overall. A plurality of fastening holes are formed so as to surround a shaft through hole of an end plate constituting the housing. A fastener, which has passed through a bearing housing of a bearing, is fastened to each fastening hole so as to mount the bearing to the end plate. An adjusting member body of an adjusting member, which has passed through the bearing housing, is positioned in an adjusting member seating part which is formed at the entrance of each fastening hole. The adjusting member rotates about the adjusting member body so that a head part may adjust the position of the bearing.

A method for the automated recovery of rare earth permanent magnets from electric machines are provided. The method includes identifying electric machines in a mixed product stream for performing a unique robotic disassembly routine. Electric machines that are not identified are diverted to a robot training station, during which time the system and the method include implementing a suitable disassembly routine. A conveyor delivers the remaining electric machines to a rotary platform having multiple stations for the simultaneous disassembly of multiple electric machines. Permanent magnets are removed from the electric machines and are then sorted for recycling operations.

In a first aspect, a method for removing an electromagnetic module from an electrical machine is provided. The electrical machine comprises a plurality of electromagnetic modules having an electromagnetic material. The electromagnetic modules comprise base and a support extending from the base and supporting the electromagnetic material. The base comprises a bottom surface and a first side surface. The first side surface comprises an axially extending groove defining a cooling channel with an axially extending groove of a first side surface of an adjacent electromagnetic module. The method comprises inserting a rod in a cooling channel formed by the groove of the electromagnetic module to be removed and a groove of an adjacent electromagnetic module; releasing the electromagnetic module to be removed from a structure of the electrical machine; and sliding the electromagnetic module to be removed along the rod.

Provided are a permanent magnet recovery device and a permanent magnet recovery method capable of recovering, without degradation of permanent magnet properties, a permanent magnet attached to a laminated steel sheet, having an insulating film, via a resin material. A permanent magnet recovery device includes a heat-treating furnace that stores a permanent magnet holder in which permanent magnets are attached thereto, having insulating films, via a resin material and a high-frequency wave absorbent is provided at each end portion of the permanent magnet holder in a lamination direction of the laminated steel sheet so as to contact at least the resin material, and a microwave generator that emits microwaves into the heat-treating furnace. In this aspect, the permanent magnet holder is a predetermined rotating electrical machine rotor, and a high-frequency wave absorbent is further provided along an outer peripheral portion of the laminated steel sheet of the rotor.

A component designed to form a rotor for an electric machine includes a shaft, and an active part which is disposed in concentric circumferentially surrounding relation to the shaft. The active part has a radially inwardly open slot. A leg is connected to the shaft and has a tip which points radially outward from the shaft and is received in the slot of the active part. Further received in the slot of the active part is a first end of a connecting element. A fastening element secures the connecting element in a region of a second end to the leg to thereby establish a form-fit connection of the leg and the connecting element to the active part.

A method for reworking a defective welded connection of a hairpin winding for a rotor or stator of an electrical machine, including providing the hairpin winding applied to a winding support. The hairpin winding has at least one conductor formed from multiple conductor sections. The conductor sections of the respective conductor are welded in pairs at a respective welded connection by a first welding method, and at least one of the welded connections is a defective welded connection. The defective welded connection is severed, and the conductor sections to be welded, which were previously connected by the defective welded connection, are connected by way of a connecting method that differs from the first welding method.

A method for sealing fluid cooled conduits in-situ for a generator is provided. The fluid or liquid cooled conduits are located external to a stator of the generator and substantially outward of stator bars. The method includes draining coolant from the fluid cooled conduits, and drying interior surfaces of the fluid cooled conduits. In inserting step inserts a borescope and a sealant applicator through an opening in one of the fluid cooled conduits. A locating step locates a brazed joint in the fluid cooled conduit, and a positioning step positions the borescope and the sealant applicator near the brazed joint. An applying step applies a sealant to the inside of the fluid cooled conduit at the brazed joint A viewing step may be used to view the brazed joint with the borescope to confirm that the applying step has been successful.