The present disclosure provides a direct starting synchronous reluctance motor rotor, a motor and a rotor manufacturing method. The direct starting synchronous reluctance motor rotor comprises: a rotor core provided with a plurality of slit grooves, two ends of each of the slit grooves being provided with a filling groove respectively to form a magnetic barrier layer, a first end of the filling groove being disposed adjacent to the slit groove, a second end of the filling groove being extended towards an outside of the rotor core, and an outer peripheral surface of the rotor core being provided with a notch communicated with the second end of the filling groove. By disposing notches and bevels at the end of the filling grooves, a reluctance torque of the motor can be increased, and then torque ripples generated by rotor and stator slots can be weakened mutually, thereby achieving the purpose of reducing the torque ripple of the motor and vibration noise of the motor, while improving an efficiency of the motor with the rotor and a starting capability of the motor.

An induction motor includes a stator and a rotor. The stator is configured to generate a rotating magnetic field. The rotor is disposed inside the stator, separated from the stator by an air gap, and is configured to rotate around an axis in response to the rotating magnetic field. The rotor includes a rotor core, multiple end rings, and multiple collars. The end rings are attached at opposite ends of the rotor core. Each end ring has one of multiple regions disposed outside the air gap. Each region has an outer surface. The collars are attached in a prestressed condition around the outer surface of each region. The prestressed condition is configured to maintain a compressive stress in the end rings at a maximum-designed rotational speed of the rotor.

A pressure die casting process and its machine are described to produce a highly efficient copper rotor for AC induction motors widely used in various industries. The pressure die casting process and the machine facilitate improvement in efficiency and performance of AC induction motors by providing maximum filling of copper with minimum porosity. Thus, a compact and convenient method is provided to cast a wide range of copper rotors of various extensive length.

A closed socket brazed joint assembly is provided. The assembly comprises: a first member composed of a first base material; a second member composed of a second base material with a first end composed of a first profile with at least first and second faying surfaces; a socket formed in said first member configured to receive the first end of the second member with a faying surface with at least two portions separated by a first fillet; wherein the socket further is configured such that in a first state before the application of energy to the joint there is a gap with a width between the faying surfaces of the first member and the faying surfaces of the second member; and, in the first state a slug of brazing fill material is disposed between the first end of the second member and at least one faying surface of the socket; and, wherein a second state is created when upon application of energy the brazing fill material melts and flows from between first end of the second member and the at least one faying surface of the socket filling aforesaid gap between the faying surfaces of the first and second members.

The invention relates to a squirrel-cage rotor of an asynchronous machine (1), comprising conductors (9) in grooves (12) of a magnetic field-conducting rotor, and electrically conducting rotor end rings (6) which are located in the region of the end faces of the magnetic field-conducting rotor, electrically connect the conductors (9) and have at least two materials that conduct electricity differently.

The present disclosure provides a direct starting synchronous reluctance motor rotor, a motor and a rotor manufacturing method. The direct starting synchronous reluctance motor rotor comprises: a rotor core provided with a plurality of slit grooves, two ends of each of the slit grooves being provided with a filling groove respectively to form a magnetic barrier layer, a first end of the filling groove being disposed adjacent to the slit groove, a second end of the filling groove being extended towards an outside of the rotor core, and an outer peripheral surface of the rotor core being provided with a notch communicated with the second end of the filling groove. By disposing notches and bevels at the end of the filling grooves, a reluctance torque of the motor can be increased, and then torque ripples generated by rotor and stator slots can be weakened mutually, thereby achieving the purpose of reducing the torque ripple of the motor and vibration noise of the motor, while improving an efficiency of the motor with the rotor and a starting capability of the motor.

A method for producing a rotor for an electric rotating machine includes spraying in a rolling manner a first metallic material and a second metallic material, which is different from the first metallic material, onto at least part of a substantially cylindrical outer surface of a shaft body by a thermal spraying method to form on the shaft body a coating which forms at least part of a squirrel cage.

In an example, a rotor for an electric machine includes a cylindrical central portion, and a plurality of poles extending from the cylindrical central portion in a radial direction. Each pole of the plurality of poles includes a top surface that includes one or more slots that are located in and extend across the top surface. The rotor further includes a plurality of stranded wire damper windings, wherein each stranded wire damper winding of the plurality of stranded wire damper windings includes two or more conductor wires twisted together and insulated from each other. The two or more conductor wires are twisted together five or more times, and each respective stranded wire damper winding of the plurality of stranded wire damper windings is positioned within a respective slot of the one or more slots of a respective pole of the plurality of poles.

An electric machine includes a conductor structure having at least one metallic conductor element made from at least one of aluminum, copper, and silver having a monocrystalline or columnar crystal structure. The conductor structure may be formed from a plurality of individual flat conductor elements integrally bonded together by welding or soldering to form a winding. The metallic conductor element may be cut from an aluminum, copper, or silver bar having a monocrystalline or columnar crystal structure. A wafer having a plurality of conductor elements may be cut from a bar with the conductor elements separated from the wafer.

A method includes: forming a sand core including a main portion and core-head members connecting the main portion; applying a casting process to produce a frame casting having a first end, a first-end inner wall, a second end, a second-end inner wall, a closed water channel between the first-end inner wall and the second-end inner wall, a water inlet, a water outlet and sand-expelling holes at the first end; shaking the frame casting to have part of the sand core to leave the closed water channel via the water inlet, the water outlet and the sand-expelling holes; pressurizing a fluid into the closed water channel via the water inlet to carry the rest of the sand core to leave the closed water channel via the sand-expelling holes and the water outlet; and applying screw bolts to lock the sand-expelling holes to manufacture a closed-type liquid-cooling motor frame.