H02K15/0056

Method And Device For Producing An Arrangement Of Coil Elements For A Plug-In Coil Of An Electric Machine
20200083761 · 2020-03-12 ·

A method is presented for producing an arrangement of coil elements for a plug-in coil of an electric machine. The method includes providing a workpiece carrier and producing an arrangement of rod-shaped coil elements for a plug-in coil of an electric machine on the workpiece carrier, wherein the following is respectively provided for the rod-shaped coil elements: accommodating and holding the coil elements by means of a displacement device; supplying the coil element onto the workpiece carrier by means of the displacement device into an assigned proximal position on the workpiece carrier, wherein the coil elements are hereby displaced form a distal position into the assigned proximal position with respect to the workpiece carrier; and transferring the coil elements in the proximal position on the workpiece carrier from the displacement device by a gripping device, which is formed on the workpiece carrier.

ELECTRIC WIRE SEGMENT AND STATOR
20200083771 · 2020-03-12 ·

An electric wire segment includes a pair of electric wires, the respective electric wires being arranged in a first direction and having an exposed conductor section in which a conductive material is exposed by having an insulating film peeled off at an end portion thereof, and the exposed conductor sections of the respective electric wires being disposed at positions corresponding to each other, and a coupling section in which the pair of electric wires are coupled to each other at the exposed conductor sections thereof, wherein a peeling amount of the insulating films on facing sides of the exposed conductor sections in which the pair of electric wires face each other is larger than a peeling amount of the insulating films on outward sides of the exposed conductor sections which is opposite to the facing sides in the first direction.

Stator for an electric machine, and method for manufacturing same
10581291 · 2020-03-03 · ·

Disclosed are a stator (10) for an electric machine (12) and a method for manufacturing a stator of said type which comprises a stator body (34) that has radial stator teeth (14); each stator tooth (14) accommodates exactly one coil section (18) of an electric winding (16); the winding (16) consists of exactly two separate winding strands (24, 25) which are wound from exactly two separate winding wires (22) and each of which has three phases (26) comprising at least two coil sections (18, 17) each.

Terminal connector and terminal connection method
10566706 · 2020-02-18 · ·

[Problem] An object of the present invention is to provide the terminal connector and the terminal connection method that are capable of properly keeping the contact area and the contact surface pressure of the electrical contact portion for a long term even if the respective terminals of the motor and the control unit are configured at a simple shape, and to provide the optimum terminal connector and terminal connection method to use for the electric power steering apparatus, the electric actuator and so on. [Means for solving the problem] A terminal connector which connects between a motor-side terminal of a motor and a unit-side terminal of a control unit for the motor, wherein the terminal connector has an electrical contact due to a formation of a junction site between the motor-side terminal and the unit-side terminal by abutting the motor-side terminal and the unit-side terminal and applying a plastic deformation with a machine work to an abutted portion.

Motor and method of manufacturing motor

A motor includes a stator, a rotor that rotates relatively to the stator, a circuit board, and a holding member that holds the stator and the circuit board. The stator includes a stator core including a core back and teeth, an insulator covering a portion of the stator core, a coil with a coil wire wound around the teeth with the insulator in between, and a coil end portion being an end portion of the coil wire. The circuit board has a second through hole. The holding member has a first through hole disposed on a lower side of the second through hole. The coil end portion passes through the first and second through holes and is electrically connected to the circuit board. A lower portion of the holding member is connected to an upper portion of the insulator, and an upper portion thereof is connected to the circuit board.

COIL ASSEMBLING APPARATUS, COIL ASSEMBLING METHOD AND MANUFACTURING APPARATUS OF ELECTRICAL ROTATING MACHINE

The coil assembling apparatus includes a transport means for transporting in sequence a plurality of coil segments, each of the plurality of coil segments consisting of a pair of slot insertion portions and a linking portion for coupling the pair of slot insertion portions, a segment arrangement body capable of rotating around a center axis thereof and provided with a plurality of segment hold portions annularly arranged along a circumferential direction of the segment arrangement body, into which the plurality of coil segments transported by the transport means can be respectively inserted from an outer radial directions of the segment arrangement body, and a guide means for guiding to insert one slot insertion portion of the pair of slot insertion portions of each of the coil segments into one of the segment hold portions each time the segment arrangement body rotates by a first predetermined angle.

Direct current machine and method for manufacturing a direct current machine
10461598 · 2019-10-29 · ·

A direct current machine comprises a stator and a rotor, wherein one of these two has a plurality of magnets which are alternatively magnetized north and south, and the respective other part has a plurality of coils which are formed by teeth around which insulated wire is wound, wherein between these coils there are formed respective slots and the coils are combined in coil groups; and a current controlled inverter for driving the machine; wherein each coil group has a front terminal and a rear terminal and the coil groups are connected such that a defined wiring concept is formed and wherein the front terminals and end terminals are connected via an interconnection element which is specifically designed for a defined wiring concept.

STATOR FOR ROTATING ELECTRICAL MACHINE AND ROTATING ELECTRICAL MACHINE INCLUDING THE SAME

Provided are a coil having excellent insulation properties, a rotating electrical machine equipped with the same, and a method for manufacturing the same. The coil (60) has a covered portion where a conductive body (602) is covered with an insulating film (612) and a stripped portion where the insulating film is stripped off, and the stripped portion is electrophoretically coated with a resin material (601). The coil (60) may have a configuration wherein segment conductors (28) each having a covered portion and stripped portion are included, connection parts are formed by the stripped portions of two different segment conductors (28) being connected at coil ends (62), and the thickness of the resin material (601) is no more than the thickness of the insulating film (612) at the boundary portion (630) between the covered portion and the stripped portion.

Method for manufacturing a brush-commutated direct-current motor

A brush-commutated direct-current motor comprises a stator with a plurality of exciter poles, a rotor with a plurality of pole teeth, which is rotatable relative to the stator about an axis of rotation, grooves arranged between the pole teeth, and coil windings arranged on the pole teeth and a commutator which is arranged on the rotor and a plurality of lamellae to which the coil windings are connected. For manufacturing such direct-current motor the coil windings are arranged on the pole teeth in winding cycles, in each of which a coil winding is wound onto each pole tooth. It is provided that on each pole tooth a first coil winding wound around the pole tooth in a first winding direction and a second coil winding wound around the pole tooth in a second winding direction opposite to the first winding direction are arranged.

CONDUCTOR SHAPING APPARATUS AND METHOD

A conductor shaping apparatus rotates one of a first shaping die and a second shaping die about a rotational axis with respect to the other so as to format least one bent portion in a conductor. The conductor shaping apparatus includes a holding section that holds the conductor, a first drive source that applies driving force to the first shaping die and rotates the first shaping die about the rotational axis, a second drive source that applies driving force to the second shaping die and rotates the second shaping die about the rotational axis, and a controller that controls the first and second drive sources so as to rotate one of the first and second shaping dies about the rotational axis with respect to the other and controls the first and second drive sources so as to integrally rotate the first and second shaping dies about the rotational axis.