Disclosed within are a structure and method for forming a component for a rotor to be used in an electric machine. The formed rotor components can include a rotor assembly or rotor shaft. The rotor assembly can include a plurality of poles spaced about a rotor core. The plurality of poles can include a pole shoe or pole body. Quasi-laminations that can result in a unitary structure that includes support structures can be used to form all or a portion of the pole shoe or pole body.

Disclosed within are a structure and method for forming a component for a rotor to be used in an electric machine. The formed rotor components can include a rotor assembly or rotor shaft. The rotor assembly can include a plurality of poles spaced about a rotor core. The plurality of poles can include a pole shoe or pole body. Quasi-laminations that can result in a unitary structure that includes support structures can be used to form all or a portion of the pole shoe or pole body.

A transportation tooling structure, a split electric motor module with the transportation tooling structure, and a transportation method are provided. The transportation tooling structure comprises: a split base plate, a stator support and a rotor support, wherein the lower end of the stator support is fixedly supported on the upper surface of the split base plate, and the upper end of the stator support is fixedly supported on the side of a split stator close to the split base plate; and the upper end of the rotor support is fixedly supported on the side of an end of a split rotor away from the split stator, and the lower end of the rotor support is fixedly supported on the side of the split stator away from the split base plate.

The present disclosure provides a motor with a grounded rotor. The motor includes a stator and a rotor. The stator includes a bearing seat, a conductive plate and an elastic element. The bearing seat receives a first bearing and a second bearing. The conductive plate is disposed in the bearing seat and has at least one overlapping foot convexly formed thereon. The elastic element is arranged between the first bearing and the second bearing, and integrally formed with the at least one overlapping foot into one piece. The rotor includes a rotating shaft. The rotating shaft is inserted in the first bearing and the second bearing along the axial direction. The conductive plate and the rotating shaft are electrically connected to each other.

The present disclosure provides a motor with a grounded rotor. The motor includes a stator and a rotor. The stator includes a bearing seat, a conductive plate and an elastic element. The bearing seat receives a first bearing and a second bearing. The conductive plate is disposed in the bearing seat and has at least one overlapping foot convexly formed thereon. The elastic element is arranged between the first bearing and the second bearing, and integrally formed with the at least one overlapping foot into one piece. The rotor includes a rotating shaft. The rotating shaft is inserted in the first bearing and the second bearing along the axial direction. The conductive plate and the rotating shaft are electrically connected to each other.

In a method for producing a lamination stack for rotors and/or stators of electric motors or generators, laminations are punched from electrical steel, a light-activated adhesive is applied to at least one side of the laminations, respectively, and the adhesive is irradiated and activated with a light of a required wavelength immediately before the adhesive exits from an application unit. The laminations are then stacked to a lamination stack. An adhesive application device for carrying out the method has at least one application unit with at least one valve for discharging an adhesive. At least one radiation source is arranged in a region of the valve and emits a radiation and directs the radiation to the adhesive provided in the region of the at least one valve.

In a method for producing a lamination stack for rotors and/or stators of electric motors or generators, laminations are punched from electrical steel, a light-activated adhesive is applied to at least one side of the laminations, respectively, and the adhesive is irradiated and activated with a light of a required wavelength immediately before the adhesive exits from an application unit. The laminations are then stacked to a lamination stack. An adhesive application device for carrying out the method has at least one application unit with at least one valve for discharging an adhesive. At least one radiation source is arranged in a region of the valve and emits a radiation and directs the radiation to the adhesive provided in the region of the at least one valve.

An electric motor including a rotor rotatably mounted about a rotational axis extending in the axial direction, and a stator including stator teeth widened in a T shape at the tooth-base side to form pole tabs and extending in the circumferential direction. The pole tabs may form a bearing shoulder. A respective stator slot for receiving coils of a stator winding is formed between adjacent stator teeth and a slot opening formed between mutually facing pole tabs. A reinforcing element may be inserted into a slot opening. The reinforcing element are held on mutually facing pole tabs of adjacent stator teeth by the bearing shoulders. The reinforcing element includes a contour that engages a bearing region to reduce a contact area with the bearing shoulders.

An electric motor including a rotor rotatably mounted about a rotational axis extending in the axial direction, and a stator including stator teeth widened in a T shape at the tooth-base side to form pole tabs and extending in the circumferential direction. The pole tabs may form a bearing shoulder. A respective stator slot for receiving coils of a stator winding is formed between adjacent stator teeth and a slot opening formed between mutually facing pole tabs. A reinforcing element may be inserted into a slot opening. The reinforcing element are held on mutually facing pole tabs of adjacent stator teeth by the bearing shoulders. The reinforcing element includes a contour that engages a bearing region to reduce a contact area with the bearing shoulders.

An electric drive apparatus includes a rotating electric machine and a transmission. The transmission is provided, on one axial side of the rotating electric machine, integrally with the rotating electric machine. The rotating electric machine includes a stator coil that is assembled to a stator core to have first and second coil end parts respectively protruding from first and second axial end faces of the stator core. The axial protruding height of the second coil end part from the second axial end face of the stator core is larger than the axial protruding height of the first coil end part from the first axial end face of the stator core. The first coil end part is located on the same axial side of the stator core as the transmission whereas the second coil end part is located on the opposite axial side of the stator core to the transmission.