A method is presented for producing an arrangement of coil elements for a plug-in coil of an electric machine. The method includes providing a workpiece carrier and producing an arrangement of rod-shaped coil elements for a plug-in coil of an electric machine on the workpiece carrier, wherein the following is respectively provided for the rod-shaped coil elements: accommodating and holding the coil elements by means of a displacement device; supplying the coil element onto the workpiece carrier by means of the displacement device into an assigned proximal position on the workpiece carrier, wherein the coil elements are hereby displaced form a distal position into the assigned proximal position with respect to the workpiece carrier; and transferring the coil elements in the proximal position on the workpiece carrier from the displacement device by a gripping device, which is formed on the workpiece carrier.

The invention relates to an electrotechnical coil, to a method for producing same, and to an electromagnet or an electric machine comprising at least one such coil. The aim of the invention is to produce and use an electrotechnical coil for achieving an increased slot fill factor reliably and easily in a reproducible and economical manner. This is achieved in that the method according to the invention has the steps: step A: casting an electrotechnical coil with at least one winding which runs about a coil axis; and step B: shaping the coil, thereby changing the cross-section Q, Q′ of the at least one winding, such that the centroid FS, FS′ of the cross-section Q, Q′ of the at least one winding is displaced at least partly in the radial direction R relative to the coil axis A.

The invention relates to an electrotechnical coil, to a method for producing same, and to an electromagnet or an electric machine comprising at least one such coil. The aim of the invention is to produce and use an electrotechnical coil for achieving an increased slot fill factor reliably and easily in a reproducible and economical manner. This is achieved in that the method according to the invention has the steps: step A: casting an electrotechnical coil with at least one winding which runs about a coil axis; and step B: shaping the coil, thereby changing the cross-section Q, Q′ of the at least one winding, such that the centroid FS, FS′ of the cross-section Q, Q′ of the at least one winding is displaced at least partly in the radial direction R relative to the coil axis A.

A printed coil assembly including a flexible dielectric material, a patterned top conductive layer formed on a top surface of the flexible dielectric material, and a patterned bottom conductive layer formed on a bottom surface of the flexible dielectric material. The patterned top conductive layer and the patterned bottom conductive layer form a plurality of printed coils arranged in a plurality of printed coil rollers concentrically arranged in a cylindrical shape. Each of the plurality of printed coils includes a top layer printed coil disposed within the patterned top conductive layer and a bottom layer printed coil disposed within the patterned bottom conductive layer. Coil pitches of the coils within each roller are chosen such that corresponding ones of the plurality of printed coils in adjacent rollers are axially aligned relative to a center of the cylindrical shape.

A method of forming a diamond coil wound stator winding including introducing a plurality of diamond coils into a plurality of slots of a linear magazine forming a diamond coil wound stator winding, transferring the diamond coil wound stator winding into a circular cassette, and shifting the diamond coil wound stator winding from the circular cassette into a plurality of slots arranged in an inner annular surface of a stator core in a single operation.

The coil winding apparatus is for manufacturing a coil by winding a wire rod around a winding core rotated by a rotating mechanism, wherein the winding core has a base plate and a plurality of winding pins erected on the base plate, and a circumferential groove into which a wire rod are put is formed on the periphery of the plurality of winding pins. The rotation mechanism is provided with a rotatable rotating plate, a drive mechanism for rotating the rotating plate, and a pair of columnar members erected on the rotating plate so as to put a rotation center with between a pair of the columnar members. An inner base plate is mounted to a tip of the pair of columnar members, and the coil winding apparatus is provided with an outer winding core moving mechanism.

The coil winding apparatus is for manufacturing a coil by winding a wire rod around a winding core rotated by a rotating mechanism, wherein the winding core has a base plate and a plurality of winding pins erected on the base plate, and a circumferential groove into which a wire rod are put is formed on the periphery of the plurality of winding pins. The rotation mechanism is provided with a rotatable rotating plate, a drive mechanism for rotating the rotating plate, and a pair of columnar members erected on the rotating plate so as to put a rotation center with between a pair of the columnar members. An inner base plate is mounted to a tip of the pair of columnar members, and the coil winding apparatus is provided with an outer winding core moving mechanism.

A method used for producing rotors and stators of electric motors, including the production of connection wires, and comprises the following steps: Winding the coil windings (12), which comprise a plurality of individual wires (14), on a wire winder (28) to which the individual wires (14) are fed from a wire supply unit (16) via a wire guide 18, 20, 22), Depositing the coil windings (12) in a draw-in tool (36), Drawing the coil windings (12) into grooves of a stator (84) or rotor body, Combining the individual wires (14) in phases by means of slide-on tubes (52) to produce the connection wires of the stator or rotor in question. In order to be able to automate the production of the connection ends, which was previously carried out manually, it is proposed that the individual wires (14) of each coil winding (12) are fastened to each other in the region of the wire guide (18, 20, 22) in order to form winding ends (46) and winding beginnings (32), after the winding and before or during the depositing, the winding ends (46) and winding beginnings (32) of each coil winding (12) are fastened in first position holders (42, 44) arranged in certain positions with respect to the draw-in tool, and during the drawing of the coil windings (12) into the stator or rotor, the winding ends (46) and winding beginnings (32) are transferred from the first position holders (42, 44) into second position holders (90, 92) arranged in certain positions with respect to the stator body (84) or rotor body. The present invention also relates to a device for carrying out the aforesaid method.

An electric drive apparatus includes a rotating electric machine and a transmission. The transmission is provided, on one axial side of the rotating electric machine, integrally with the rotating electric machine. The rotating electric machine includes a stator coil that is assembled to a stator core to have first and second coil end parts respectively protruding from first and second axial end faces of the stator core. The axial protruding height of the second coil end part from the second axial end face of the stator core is larger than the axial protruding height of the first coil end part from the first axial end face of the stator core. The first coil end part is located on the same axial side of the stator core as the transmission whereas the second coil end part is located on the opposite axial side of the stator core to the transmission.

In the formation of coil windings of an electrical machine, the invention provides a ring arrangement device for forming a ring arrangement from a plurality of concentrically arranged rings of electrical conductors to form a coil winding of a component of an electrical machine, comprising a collecting receptacle with a plurality of grooves arranged in a ring around an axis and delimited by radial webs and a ring positioning device for the relative axial positioning of one or more of the rings, wherein the ring positioning device has a support device for supporting the electrical conductors of one of the rings to be inserted in an axial insertion position and one holding device for holding the conductors in a storage position, in which the conductors of a completely inserted ring are moved further into the collecting receptacle.