H02K15/06

HOLDING DEVICE AND MANUFACTURING METHOD OF STATOR
20230035540 · 2023-02-02 · ·

Provided is a holding device usable when a stator is machined, the stator including a toric stator core, a plurality of coils (see FIG. 1) provided such that coil ends of the coils project from both ends of the stator core in its axial direction, and insulating paper disposed between the stator core and each of the coils. The holding device includes: a core fixture configured to fix the stator core; and a coil-end fixing portion configured to fix to-be-machined coil ends such that the coil-end fixing portion presses the to-be-machined coil ends from the inner side to the outer side in the radial direction of the stator core. A relative position in the axial direction between the stator core fixed by the core fixture and the to-be-machined coil ends fixed by the coil-end fixing portion is fixed.

Method for manufacturing a rotor for an electrical machine with a contactless power transmission system, and rotor, electrical machine and motor vehicle

A method for manufacturing a rotor for an electric machine with a contactless power transmission system, wherein an end winding cover is arranged on one end face of a laminated core of the rotor. The invention provides that a secondary unit (SEC) of the power transmission system is integrated in the end winding cover and, as a result, after the end winding cover has been arranged, the secondary unit (SEC) is held on the rotor indirectly via the end winding cover.

Linear motor and secondary part for a linear motor
11489421 · 2022-11-01 · ·

A secondary part provides a magnetic path for a primary part of a linear motor and includes a spacer element as well as yoke plates forming two limbs, which are arranged for an attachment to the spacer element so that—situated opposite each other—they extend in planes parallel to the magnetic path. In addition, the secondary part includes a plurality of permanent magnets, which are fixed in place on inner sides of the yoke plates pointing toward the magnetic path. The permanent magnets each have a width that decreases in an extension direction perpendicular to the magnetic path.

Rotary electric machine armature and method of manufacturing the same
11489374 · 2022-11-01 · ·

A rotary electric machine armature that includes a cylindrical armature core and a coil wound around the armature core, wherein: the coil is formed by joining a plurality of segment conductors to each other; the segment conductors have respective conductor side portions that extend along the axial direction; the conductor side portions are provided with respective joint portions; the joint portions have respective facing surfaces; the joint portions of a pair of the segment conductors are joined to each other with the facing surfaces of the joint portions facing each other; and a facing surface of the facing surfaces is formed so as to have a portion that faces a radial direction and so as not to have portions that overlap each other as viewed in the radial direction over the entire facing surface.

Armature manufacturing method and armature
11489422 · 2022-11-01 · ·

A method for manufacturing an armature (1) includes: a coil disposing step involving using a thermally expandable resin (Q) that expands by application of heat, and disposing a coil (30) in a core (10) such that the thermally expandable resin (Q) before expansion is disposed between a slot-housed portion (31) and an inner surface of a slot (11); a resin disposing step involving, before or after the coil disposing step, using a thermally melting resin (P) that melts by application of heat, and disposing the thermally melting resin (P) before melting such that the thermally melting resin (P) comes into contact with coil end portions (32); and a heating step involving, after the coil disposing step and the resin disposing step, heating, expanding, and then curing the thermally expandable resin (Q), and heating, melting, and then curing the thermally melting resin (P).

Aligning apparatus and method of manufacturing aligned coil
11489423 · 2022-11-01 · ·

An aligning apparatus, which is provided for aligning coil segments to form an aligned coil, includes a cylindrical jig and a hook jig. The cylindrical jig has an outer cylinder to surround a radially outer periphery of the aligned coil and an inner cylinder to be surrounded by a radially inner periphery of the aligned coil. The hook jig has hooks arranged in a radial fashion and is rotatable relative to the cylindrical jig in a radial direction. The cylindrical jig further has an inner entrance provided in the inner cylinder, an outer entrance provided in the outer cylinder, and at least one of an inner guide wall extending from a front opening edge of the inner entrance radially inward and backward in the rotational direction and an outer guide wall extending from a front opening edge of the outer entrance radially outward and backward in the rotational direction.

METHOD OF MANUFACTURING STATOR

According to one embodiment, in a method, while supporting as end of an extension part of a coil segment by a flange of a forming jig from the radially outside and pressing an inclined, surface toward the other end surface in an axial direction of the stator core by a pressing part of the forming jig, rotating the stator core in a circumferential direction relative to the forming jig, in order to bend the extension part in the circumferential direction of the stator core such that the inclined surface is positioned to be substantially parallel to the other end surface. Thereafter, joining the inclined surfaces adjacent to each other is the radial direction of the stator core.

STATOR FOR A ROTATING ELECTRICAL MACHINE

A stator for a rotating electric machine includes a laminated core, and an electrically conductive winding including a winding top layer with electrically conductive top bars, and a winding bottom layer with electrically conductive bottom bars. Each groove of a stator segment of the laminated core has arranged therein a top bar and a bottom bar in adjacent relationship. The top and bottom bars protrude out of the grooves. A connecting element connects a free end of a top bar to a free end of a bottom bar of an adjacent stator segment and includes an inclined section to connect two ends of the connecting element. The ends are angled relative to the inclined section. One end of the connecting element is connected to the free end of the bottom bar and the other end of the connecting element is connected to the free end of the top bar.

STATOR AND MOTOR
20220345011 · 2022-10-27 ·

A stator includes: a stator core including teeth; pins including a working portion extending in an axial direction in a slot between the teeth; and bus bars electrically connected to the pins. In each slot, the working portions are disposed over stages in a radial direction. The pins include the two working portions disposed across the teeth, a first pin and a second pin each including a connection portion connecting the working portion in a circumferential direction, and a third pin connected to the bus bar. Each of the working portions of the second pin and the third pin is disposed in one of an outermost stage and an innermost stage of the slot. A number of teeth straddled by the second pin is smaller than a number of teeth straddled by the first pin.

STATOR FOR ROTATING ELECTRIC MACHINE
20220344983 · 2022-10-27 ·

A stator for a rotating electric machine according to one implementation of the present disclosure includes a stator core having a plurality of slots, and a stator coil formed by electrically connecting a plurality of hairpins inserted into the slots in a preset pattern, wherein the stator coil includes voltage distribution hairpins disposed in a voltage distribution section preset from an end to which power is to be input, wherein the voltage distribution hairpins include a plurality of first and protruding parts protruding from the plurality of slots and extending away from the stator core, wherein one of the plurality of first protruding parts and one of the plurality of second protruding parts are electrically coupled to form a coil pair, and wherein an insulating member is disposed between the first protruding parts and the second protruding parts to insulate between the first and second protruding parts.