Thermoplastic synthetic resin flowing through both gates 173, 173 into lug part flanges 16, 16 collides with a confronting wall 161, converts direction of flow by 90°, changing velocity of flow, and thus fills the lug part flanges 16, 16 and flanges 15,15 on the long side. After this, as thermoplastic synthetic resin flows into thin outer peripheral walls 131, 132 and partition walls 133 at an optimum velocity of flow, thermoplastic synthetic resin flows smoothly and it is possible to form a smooth molded article. The lug part flanges 16,16 and the flanges 15, 15 on the long side serve as runners, so that thermoplastic synthetic resin flows smoothly into the thin outer peripheral walls 131,132 and partition wall 133.

The present invention relates to an electric motor, a cleaner having same and an electric motor manufacturing method. The electric motor of the present invention comprises: a stator; and a rotor which is rotatable with respect to the stator. The stator has: a stator core; and a stator coil which is wound around the stator core. The stator core has: a yoke which is segmented in the circumferential direction of the stator; an assembly connector which is coupled between two yokes which are continuously disposed along the circumferential direction of the stator; and teeth which protrude along the radial direction of the stator from the inner surface of the assembly connector. Accordingly, deformation of the yoke and the teeth, respectively, may be suppressed.

The present invention relates to an electric motor, a cleaner having same and an electric motor manufacturing method. The electric motor of the present invention comprises: a stator; and a rotor which is rotatable with respect to the stator. The stator has: a stator core; and a stator coil which is wound around the stator core. The stator core has: a yoke which is segmented in the circumferential direction of the stator; an assembly connector which is coupled between two yokes which are continuously disposed along the circumferential direction of the stator; and teeth which protrude along the radial direction of the stator from the inner surface of the assembly connector. Accordingly, deformation of the yoke and the teeth, respectively, may be suppressed.

A system and method for enhanced magnet wire insulation is described. A method of making an enhanced magnet wire insulation suited for an electric submersible motor application includes drawing copper magnet wire to size, cleaning the copper magnet wire, pulling the copper magnet wire through a polyimide wrap machine to produce wrapped copper magnet wire and placing the wrapped copper magnet wire around a spool, heating the wrapped magnet wire by unspooling the wrapped magnet wire through a tube comprising an induction coil, removing moisture from the heated, wrapped copper magnet wire by creating at least a partial vacuum inside the tube, redrawing the wrapped copper magnet wire through an extrusion mold after moisture is removed, applying molten PEEK to the wrapped copper magnet wire to produce enhanced magnet wire, and winding the enhanced magnet wire into an induction motor to be used to operate an electric submersible pump.

An insertion groove is disposed on a tubular portion overlapping portion that is overlapped with an inner circumferential surface of a tubular portion of the stator core. Inter-coil insulating bodies that are disposed between a plurality of stator coils include a groove inserted portion. The groove inserted portion includes: a first inserted portion that can be inserted inside the insertion groove when the insulating film is in a bent and folded state; and a second inserted portion that is contiguous to the first inserted portion, a shape of a visible outline of a cross section of the second inserted portion being different than that of the first inserted portion. The second inserted portion generates a stronger elastic force of recovery than the first inserted portion when the groove inserted portion is inserted into the insertion groove.

An insertion groove is disposed on a tubular portion overlapping portion that is overlapped with an inner circumferential surface of a tubular portion of the stator core. Inter-coil insulating bodies that are disposed between a plurality of stator coils include a groove inserted portion. The groove inserted portion includes: a first inserted portion that can be inserted inside the insertion groove when the insulating film is in a bent and folded state; and a second inserted portion that is contiguous to the first inserted portion, a shape of a visible outline of a cross section of the second inserted portion being different than that of the first inserted portion. The second inserted portion generates a stronger elastic force of recovery than the first inserted portion when the groove inserted portion is inserted into the insertion groove.

A method for manufacturing a motor lead cable includes the steps of forming one or more motor leads and placing external armor around the one or motor leads. The step of forming each of the one or more motor leads includes providing an insulated conductor, providing an open capillary tube that has opposing sides that have not been joined together, placing the insulated conductor inside the unclosed capillary tube, approximating the sides of the unclosed capillary tube around the insulated conductor, and welding the sides of the capillary tube together to form a closed capillary tube around the insulated conductor.

A method for manufacturing a motor lead cable includes the steps of forming one or more motor leads and placing external armor around the one or motor leads. The step of forming each of the one or more motor leads includes providing an insulated conductor, providing an open capillary tube that has opposing sides that have not been joined together, placing the insulated conductor inside the unclosed capillary tube, approximating the sides of the unclosed capillary tube around the insulated conductor, and welding the sides of the capillary tube together to form a closed capillary tube around the insulated conductor.

A method and device for forming corona shielding on a winding bar for high-voltage machines has end corona shielding in a first section and outer corona shielding in a second section that adjoins the first section. The method includes providing a first composition, including a carrier material and a first filler therein and a first electrical resistance; providing a second composition, including the same carrier material and a second filler therein and a second electrical resistance, wherein the first and second fillers contain an identical dopable semiconductor material, doping of which determines electrical resistance of the first and second fillers, and wherein the second resistance differs from the first resistance; applying the first composition in the first section to form the end corona shielding; and applying the second composition in the second section to form the outer corona shielding.

A rotor, in particular of an electrical machine, has a base body and at least one metallic end plate which is mounted on the base body. The base body and the at least one end plate have a continuous layer which is injection molded.