A stator includes a yoke extending to surround an axis, and having an outer circumference and an inner circumference. The yoke has a crimping portion projecting from the outer circumference, and a split surface provided at a position different from a position of the crimping portion. The yoke has a magnetic path which is provided between the outer circumference and the inner circumference and through which magnetic flux flows. When L1 represents the width of the magnetic path, and L2 represents the width of the yoke including the crimping portion, L1<L2<2.6×L1 is satisfied.

A stator includes a yoke extending to surround an axis, and having an outer circumference and an inner circumference. The yoke has a crimping portion projecting from the outer circumference, and a split surface provided at a position different from a position of the crimping portion. The yoke has a magnetic path which is provided between the outer circumference and the inner circumference and through which magnetic flux flows. When L1 represents the width of the magnetic path, and L2 represents the width of the yoke including the crimping portion, L1<L2<2.6×L1 is satisfied.

A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.

A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.

This disclosure provides a consolidated electric motor stator lamination for multiple enclosure types such that a single stator assembly can be used for different classifications of an electric motor. Each layer of the stator lamination includes external features that, when combined with the external features of the other layers in the lamination, can be adapted to conform the electric motor to one of a plurality of enclosure types. The external features include retaining features for one or more covers, fins, and a profile configured to accept cooling tubes. In various embodiments, a single consolidated stator lamination assembly can be adapted to provide a motor having at least two of an open-drip proof (ODP), a totally enclosed fan cooled (TEFC), or a totally enclosed water cooled (TEWC) enclosure classification.

This disclosure provides a consolidated electric motor stator lamination for multiple enclosure types such that a single stator assembly can be used for different classifications of an electric motor. Each layer of the stator lamination includes external features that, when combined with the external features of the other layers in the lamination, can be adapted to conform the electric motor to one of a plurality of enclosure types. The external features include retaining features for one or more covers, fins, and a profile configured to accept cooling tubes. In various embodiments, a single consolidated stator lamination assembly can be adapted to provide a motor having at least two of an open-drip proof (ODP), a totally enclosed fan cooled (TEFC), or a totally enclosed water cooled (TEWC) enclosure classification.

A motor housing removal assembly comprises an extension defining a plurality of surface features on at least one side, an adjustment member comprising, a support member configured to couple to and move relative to the extension, an engagement element moveably coupled to the support member and configured to engage the extension to define a locked position preventing the support member from moving relative to the extension, a base portion coupled to the support member, and a plurality of pry members each comprising a first end coupled to the base and comprising a first thickness, and a second end opposing the first end and comprising a second thickness. A holder is fixedly coupled to an end of the extension and configured to hold at least a portion of a motor housing.

A motor housing removal assembly comprises an extension defining a plurality of surface features on at least one side, an adjustment member comprising, a support member configured to couple to and move relative to the extension, an engagement element moveably coupled to the support member and configured to engage the extension to define a locked position preventing the support member from moving relative to the extension, a base portion coupled to the support member, and a plurality of pry members each comprising a first end coupled to the base and comprising a first thickness, and a second end opposing the first end and comprising a second thickness. A holder is fixedly coupled to an end of the extension and configured to hold at least a portion of a motor housing.

A motor includes a case; and a partition that is fitted into the case and has an easily deformable part formed on an outer peripheral surface for dispersing and dissipating vibration transmitted between the case and the partition. A space is formed in the easily deformable part.

A motor includes a case; and a partition that is fitted into the case and has an easily deformable part formed on an outer peripheral surface for dispersing and dissipating vibration transmitted between the case and the partition. A space is formed in the easily deformable part.