A brush holder has a core side position regulator engaged with a first connection plate to regulate a relative position. The core side position regulator has a projection part projected toward an armature core in the axial direction, and a fitting groove portion defined on both sides of the projection part in a circumferential direction. The relative position in the circumferential direction is regulated by an engagement between the projection part and a slit of the first connection plate. The relative position in the axial direction is regulated by an engagement between sides of the slit and the fitting groove portion. A width of the projection part in the circumferential direction is larger than a width of a brush in the circumferential direction.

A non-traditional topology of a superconductive electric motor or generator increases the air gap flux density by reducing stray flux and concentrating lines of flux within the air gap. An electric motor or generator utilizing the invention will include three components: a rotating armature, a permanent magnet stator and a shielding sleeve. The shielding sleeve of the motor is a hollow cylinder that fits between the armature and the stator, and is configured to cool a plurality of high-temperature superconductors within it to a temperature below their critical temperatures. These superconductors are placed at an optimized position to redirect flux and promote greater efficiency.

A non-traditional topology of a superconductive electric motor or generator increases the air gap flux density by reducing stray flux and concentrating lines of flux within the air gap. An electric motor or generator utilizing the invention will include three components: a rotating armature, a permanent magnet stator and a shielding sleeve. The shielding sleeve of the motor is a hollow cylinder that fits between the armature and the stator, and is configured to cool a plurality of high-temperature superconductors within it to a temperature below their critical temperatures. These superconductors are placed at an optimized position to redirect flux and promote greater efficiency.

A rotating electromagnetic machine has a tubular axle with mounting rings, a common ring, a coil input ring, and at least one bearing set mounted on it. A fitting is secured at a distal end of the tubular axle, and a commutator is secured at the proximal end. A housing is mounted on the bearing sets through adaptors. Connecting bars extend axially within the axle with lateral rods joined to the connecting bars at their distal ends, the bars commuting between segments of the commutator electromagnetic coils. A plurality of the electromagnetic coils are secured to the coil input ring. The coils are formed of spiral turns of a single flat strip electrically conductive material. A plurality of peripheral and sector magnets are mounted adjacent to the electromagnetic coils with electromagnetic interaction when relative motion occurs between the coils and the magnets.

A rotating electromagnetic machine has a tubular axle with mounting rings, a common ring, a coil input ring, and at least one bearing set mounted on it. A fitting is secured at a distal end of the tubular axle, and a commutator is secured at the proximal end. A housing is mounted on the bearing sets through adaptors. Connecting bars extend axially within the axle with lateral rods joined to the connecting bars at their distal ends, the bars commuting between segments of the commutator electromagnetic coils. A plurality of the electromagnetic coils are secured to the coil input ring. The coils are formed of spiral turns of a single flat strip electrically conductive material. A plurality of peripheral and sector magnets are mounted adjacent to the electromagnetic coils with electromagnetic interaction when relative motion occurs between the coils and the magnets.

A method of manufacturing a brushless electric motor including providing a stator that includes a core defining a plurality of stator teeth, positioning a rotor within the stator, coupling a stator end cap to an end of the core, winding a plurality of coils on the plurality of stator teeth, and overmolding a plurality of coil contact plates within the stator end cap. The coil contact plates short-circuit diagonally opposite coils on the stator.

A power tool including a brushless electric motor having a rotor coupled to a shaft that defines a rotational axis, a stator in which the rotor is received, the stator including a core having a plurality of stator teeth, the core defining an outer circumference, an end cap provided adjacent an end of the core, and a plurality of terminals mounted on the end cap, each terminal of the plurality of terminals includes an angled portion provided at a non-parallel angle to the rotational axis and extending outside the outer circumference of the core. The power tool includes one or more coils wound around respective stator teeth and the end cap to form coil windings. A portion of the coils is routed by at least one of the terminals to form an electrical connection between at least one of the coil windings and the at least one of the terminals.