A magnetic device includes a magnetic core assembly, a first secondary winding, a second secondary winding and a primary winding. The magnetic core assembly includes a first magnetic leg, a second magnetic leg and a third magnetic leg. The first to third magnetic legs are arranged in sequence. The second magnetic leg is disposed between the first magnetic leg and the third magnetic leg. The first secondary winding is disposed between the first magnetic leg and the second magnetic leg, and the second secondary winding is disposed between the second magnetic leg and the third magnetic leg. A first terminal of the primary winding is disposed between the first magnetic leg and the second magnetic leg, and a second terminal of the primary winding is disposed between the second magnetic leg and the third magnetic leg.

A system may include a power converter comprising at least one stage having a dual anti-wound inductor constructed such that its windings generate opposing magnetic fields in its magnetic core and a current control subsystem for controlling an electrical current through the dual anti-wound inductor. The current control subsystem may be configured to minimize a magnitude of a magnetizing electrical current of the dual anti-wound inductor to prevent core saturation of the dual anti-wound inductor and regulate an amount of output electrical current delivered by the power converter to the load in accordance with a reference input signal.

A system may include a power converter comprising at least one stage having a dual anti-wound inductor constructed such that its windings generate opposing magnetic fields in its magnetic core and a current control subsystem for controlling an electrical current through the dual anti-wound inductor. The current control subsystem may be configured to minimize a magnitude of a magnetizing electrical current of the dual anti-wound inductor to prevent core saturation of the dual anti-wound inductor and regulate an amount of output electrical current delivered by the power converter to the load in accordance with a reference input signal.

A system for preventing magnetic saturation and for controlling and managing DC offset in a transformer cores. A magnetic flux sensor is disposed within a bore within the core transformer core. The sensor transmits a sensor output that is continuously received by a processor that is programed to continuously compare in real time the sensor output with a stored selectable maximum flux sensor output value. Responsive to the comparison of real-time sensor output value to the stored maximum value, the microprocessor either allows, during each driving voltage half-cycle, the driving voltage to continue unabated while the sensor output remains below the selectable maximum value, or triggers a gate to modify the driving voltage for the remainder of the half-cycle when the selectable maximum value is reached. The processor is also programed to process, in parallel or separately, the flux sensor output for each phase half-cycle to continuously compute a flux-second integral for each half-cycle, and to continuously compare them to each other for an instantaneous DC offset value and to add a DC voltage to the phase half-cycle that is deficient and or to subtract a DC voltage from the phase half-cycle that is contributing to the DC offset to effect minimal DC offset.

A system for preventing magnetic saturation and for controlling and managing DC offset in a transformer cores. A magnetic flux sensor is disposed within a bore within the core transformer core. The sensor transmits a sensor output that is continuously received by a processor that is programed to continuously compare in real time the sensor output with a stored selectable maximum flux sensor output value. Responsive to the comparison of real-time sensor output value to the stored maximum value, the microprocessor either allows, during each driving voltage half-cycle, the driving voltage to continue unabated while the sensor output remains below the selectable maximum value, or triggers a gate to modify the driving voltage for the remainder of the half-cycle when the selectable maximum value is reached. The processor is also programed to process, in parallel or separately, the flux sensor output for each phase half-cycle to continuously compute a flux-second integral for each half-cycle, and to continuously compare them to each other for an instantaneous DC offset value and to add a DC voltage to the phase half-cycle that is deficient and or to subtract a DC voltage from the phase half-cycle that is contributing to the DC offset to effect minimal DC offset.

In an embodiment, a power module may include: a plurality of first stages, each having an H-bridge to receive an incoming AC voltage at a first frequency and rectify the incoming AC voltage to a DC voltage; a plurality of DC buses, each to receive the DC voltage from one of the plurality of first stages; a plurality of second stages, each coupled to one of the plurality of DC buses to receive the DC voltage and output a second AC voltage at a second frequency; and a hardware configuration system having fixed components and optional components to provide different configurations for the power module.

A dual active bridge includes a first converter arranged on a primary side of the dual active bridge, a second converter arranged on a secondary side of the dual active bridge, a high frequency transformer that has two windings and that operatively connects the first converter to the second converter, and a plurality of inductors, which are arranged along the legs on one of the two windings of the high frequency transformer, and which are split between the legs of that winding. In one embodiment, the plurality of inductors are split between the legs of the winding disposed on the secondary side of the dual active bridge. The plurality of inductors may consist of two inductors, of which a first one is arranged of the first leg of the winding and a second one is arranged on the second leg of the winding.

An inductor and a related apparatus are provided. The inductor includes an upper magnet yoke and a lower magnet yoke that are straight-shaped and are disposed in parallel. A first winding disposed on a first fiber post, and a second winding disposed on a second fiber post. The upper magnet yoke, a first upper fiber post, and a second upper fiber post are integrally molded. The lower magnet yoke, a first lower fiber post, and a second lower fiber post are integrally molded. A clockwise/counterclockwise direction of a current in the first winding is consistent with a clockwise/counterclockwise direction of a current in the second winding.

A magnetic device includes a magnetic core assembly, a primary winding, a first secondary winding and a second secondary winding. The magnetic core assembly includes a first magnetic cover, a second magnetic cover, a first magnetic leg, a second magnetic leg, a third magnetic leg and a fourth magnetic leg. The primary winding is wound around the first magnetic leg and the third magnetic leg. A first terminal of the first secondary winding is disposed between the first magnetic leg and the second magnetic leg. A second terminal of the first secondary winding is disposed between the third magnetic leg and the fourth magnetic leg. A first terminal of the second secondary winding is disposed between the first magnetic leg and the fourth magnetic leg. A second terminal of the second secondary winding is disposed between the second magnetic leg and the third magnetic leg.

According to an aspect, a controller includes an error circuit configured to receive a clamping voltage and a feedback signal, the error circuit configured to generate a regulation reference signal based on the clamping voltage and the feedback signal, a PWM circuit configured to receive the regulation reference signal and a current sense signal, the PWM circuit configured to generate a limit signal or a regulation signal based on the regulation reference signal and the current sense signal, a clamp circuit configured to increase a magnitude of the clamping voltage in response to the regulation signal being an active state and decrease the magnitude of the clamping voltage in response to the limit signal being the active state, and a drive circuit configured to generate a drive signal for regulating the output current in response to at least one of the limit signal or the regulation signal.