A system includes a motor-driven component, a motor configured to operate the motor-driven component, and a motor drive circuit configured to power the motor. The motor drive circuit includes at least one complementary stage, where each stage includes a first transistor and a second transistor. During operation of the motor drive circuit, the first transistor is switched on when the second transistor is switched off. The system includes a controller communicatively coupled to the motor drive circuit. A load condition associated with the component is monitored. Based on the load condition, the controller determines whether the component is operating at a light load condition. If the component is operating at the light load condition, a switching frequency of each of stages is changed from a first switching frequency to a second switching frequency, which is less than the first switching frequency.

Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.

Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.

A motor controller for an electric motor is provided. The electric motor is configured to drive a blower to generate an airflow. The motor controller includes a memory and a processor coupled thereto. The memory is configured to store a speed-to-airflow ratio associated with an airflow restriction on the blower. The processor is configured to receive a command for a calibrating airflow and operate the electric motor in a constant airflow mode to generate the calibrating airflow at a calibrating speed. The processor is further configured to write the calibrating speed and the calibrating airflow to the memory as the speed-to-airflow ratio.

A motor controller for an electric motor is provided. The electric motor is configured to drive a blower to generate an airflow. The motor controller includes a memory and a processor coupled thereto. The memory is configured to store a speed-to-airflow ratio associated with an airflow restriction on the blower. The processor is configured to receive a command for a calibrating airflow and operate the electric motor in a constant airflow mode to generate the calibrating airflow at a calibrating speed. The processor is further configured to write the calibrating speed and the calibrating airflow to the memory as the speed-to-airflow ratio.

A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.

A system includes a motor-driven component, a motor configured to operate the motor-driven component, and a motor drive circuit configured to power the motor. The motor drive circuit includes at least one complementary stage, where each stage includes a first transistor and a second transistor. During operation of the motor drive circuit, the first transistor is switched on when the second transistor is switched off. The system includes a controller communicatively coupled to the motor drive circuit. A load condition associated with the component is monitored. Based on the load condition, the controller determines whether the component is operating at a light load condition. If the component is operating at the light load condition, a switching frequency of each of stages is changed from a first switching frequency to a second switching frequency, which is less than the first switching frequency.

A system includes a motor-driven component, a motor configured to operate the motor-driven component, and a motor drive circuit configured to power the motor. The motor drive circuit includes at least one complementary stage, where each stage includes a first transistor and a second transistor. During operation of the motor drive circuit, the first transistor is switched on when the second transistor is switched off. The system includes a controller communicatively coupled to the motor drive circuit. A load condition associated with the component is monitored. Based on the load condition, the controller determines whether the component is operating at a light load condition. If the component is operating at the light load condition, a switching frequency of each of stages is changed from a first switching frequency to a second switching frequency, which is less than the first switching frequency.

A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.

A system includes a motor-driven component, a motor configured to operate the motor-driven component, and a motor drive circuit configured to power the motor. The motor drive circuit includes at least one complementary stage, where each stage includes a first transistor and a second transistor. During operation of the motor drive circuit, the first transistor is switched on when the second transistor is switched off. The system includes a controller communicatively coupled to the motor drive circuit. A load condition associated with the component is monitored. Based on the load condition, the controller determines whether the component is operating at a light load condition. If the component is operating at the light load condition, a switching frequency of each of stages is changed from a first switching frequency to a second switching frequency, which is less than the first switching frequency.