An assembly and a method for manufacturing an insulation layer of an electrical conductor are presented. The electrical conductor is enclosed in a cavity of a mold. Spacers embedded into holes of the mold are movable into the cavity for holding the electrical conductor in the cavity to maintain a gap between the electrical conductor and surface of the cavity. Distance of the gap is defined by thickness of the insulation layer. Spacers are movable into the holes of the mold from the cavity to maintain even surface of the cavity. Insulation compound fills entire gap and is cured to form the insulation layer having homogenous thickness.

An assembly and a method for manufacturing an insulation layer of an electrical conductor are presented. The electrical conductor is enclosed in a cavity of a mold. Spacers embedded into holes of the mold are movable into the cavity for holding the electrical conductor in the cavity to maintain a gap between the electrical conductor and surface of the cavity. Distance of the gap is defined by thickness of the insulation layer. Spacers are movable into the holes of the mold from the cavity to maintain even surface of the cavity. Insulation compound fills entire gap and is cured to form the insulation layer having homogenous thickness.

An electrical cable includes a conductor and a couple of mica tapes surrounding the conductor. The couple of mica tapes are formed of a first mica tape and a second mica tape wound around the first mica tape. Each of the first and the second mica tape includes a mica layer attached to a backing layer. The mica layer of the first mica tape faces and contacts the mica layer of the second mica tape.

An electrical cable includes a conductor and a couple of mica tapes surrounding the conductor. The couple of mica tapes are formed of a first mica tape and a second mica tape wound around the first mica tape. Each of the first and the second mica tape includes a mica layer attached to a backing layer. The mica layer of the first mica tape faces and contacts the mica layer of the second mica tape.

Disclosed are insulating electric conductors against partial discharge and a method for producing an insulation system having improved partial discharge resistance and such an insulation system. There is an erosion-inhibiting effect of adhesion promoters, such as organic silicon compounds, added to resin when admixing nano particulate fillers. Good results may be attributable to a type of particle wetting of the nano particles as a result of particle wetting with organosilanes. The admixture of adhesion promoters with the resin before the addition of the nano particulate filler provides considerable advantages.

Disclosed are insulating electric conductors against partial discharge and a method for producing an insulation system having improved partial discharge resistance and such an insulation system. There is an erosion-inhibiting effect of adhesion promoters, such as organic silicon compounds, added to resin when admixing nano particulate fillers. Good results may be attributable to a type of particle wetting of the nano particles as a result of particle wetting with organosilanes. The admixture of adhesion promoters with the resin before the addition of the nano particulate filler provides considerable advantages.

An insulation system includes a number of mica hard-boards joinable to form a free-standing slot-liner for insulating a conductor when placed therein and accommodating an expansion of the conductor. In another embodiment, an electromagnetic pump includes a stator of the electromagnetic pump including a number of laminations, a slot-liner positioned within a gap formed by the laminations, an annular wound copper conductor coil positioned within the slot-liner. The slot-liner includes a number of mica hard-boards joined to form an annular volume for insulating the conductor coil and accommodating an expansion of the conductor coil.

An insulation system includes a number of mica hard-boards joinable to form a free-standing slot-liner for insulating a conductor when placed therein and accommodating an expansion of the conductor. In another embodiment, an electromagnetic pump includes a stator of the electromagnetic pump including a number of laminations, a slot-liner positioned within a gap formed by the laminations, an annular wound copper conductor coil positioned within the slot-liner. The slot-liner includes a number of mica hard-boards joined to form an annular volume for insulating the conductor coil and accommodating an expansion of the conductor coil.

The present disclosure relates to an insulated conductor bar, a use of a certain material for manufacturing an insulated conductor bar, and to a method for impregnating an insulated conductor bar. An object of the invention is to provide an alternative impregnation of a conductor bar for an electric machine. The invention discloses an insulated conductor bar for an electric machine having an insulation from a tape made from mica material, mica material on a glass fabric, or mica material on a polyester film, whereas a thermoplastic material is applied to the mica material or the mica material on a glass fabric.

The present disclosure relates to an insulated conductor bar, a use of a certain material for manufacturing an insulated conductor bar, and to a method for impregnating an insulated conductor bar. An object of the invention is to provide an alternative impregnation of a conductor bar for an electric machine. The invention discloses an insulated conductor bar for an electric machine having an insulation from a tape made from mica material, mica material on a glass fabric, or mica material on a polyester film, whereas a thermoplastic material is applied to the mica material or the mica material on a glass fabric.