A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

An elastomeric material for providing electrical stress control comprises 5 to 40 volume percent low structured carbon black, 0.5 to 10 volume percent of high structured carbon black, up to about 30 volume percent of high permittivity inorganic fillers, and a remainder of polymeric carrier material and functional additives.

An elastomeric material for providing electrical stress control comprises 5 to 40 volume percent low structured carbon black, 0.5 to 10 volume percent of high structured carbon black, up to about 30 volume percent of high permittivity inorganic fillers, and a remainder of polymeric carrier material and functional additives.

An insulated electric wire includes an insulating coating made of a resin composition, and a wire harness including the insulated electric wire. An insulated electric wire 10 includes an electric wire conductor 12, and an insulating coating 14 that coats the outer circumferential surface of the electric wire conductor 12, wherein the insulating coating 14 is made of a resin composition containing a thermoplastic polyester elastomer as a main component. Furthermore, a wire harness includes the insulated electric wire 10. The thickness of the insulating coating 14 is preferably less than 0.7 mm.

An insulated wire having an electrical wire structure capable of reducing an outer diameter while an insulation property and a flame-retardant property are highly kept is provided. In the insulated wire including: a conductor; and a coating layer arranged on an outer periphery of the conductor, the coating layer includes: a semiconductive layer having a volume resistivity defined by JIS C2151 that is equal to or smaller than 1.0×10.sup.15 (Ωcm); an insulating layer arranged on an outer periphery of the semiconductive layer, the insulating layer having a volume resistivity defined by JIS C2151 that is larger than 5.0×10.sup.15 (Ωcm); and a flame-retardant semiconductive layer arranged on an outer periphery of the insulating layer, the flame-retardant semiconductive layer having a volume resistivity defined by JIS C2151 that is equal to or smaller than 1.5×10.sup.15 (Ωcm) and having an oxygen index defined by JIS K7201-2 that is larger than 40.

An insulated wire having an electrical wire structure capable of reducing an outer diameter while an insulation property and a flame-retardant property are highly kept is provided. In the insulated wire including: a conductor; and a coating layer arranged on an outer periphery of the conductor, the coating layer includes: a semiconductive layer having a volume resistivity defined by JIS C2151 that is equal to or smaller than 1.0×10.sup.15 (Ωcm); an insulating layer arranged on an outer periphery of the semiconductive layer, the insulating layer having a volume resistivity defined by JIS C2151 that is larger than 5.0×10.sup.15 (Ωcm); and a flame-retardant semiconductive layer arranged on an outer periphery of the insulating layer, the flame-retardant semiconductive layer having a volume resistivity defined by JIS C2151 that is equal to or smaller than 1.5×10.sup.15 (Ωcm) and having an oxygen index defined by JIS K7201-2 that is larger than 40.

A method for producing a heat-resistant crosslinked fluorocarbon rubber formed body, comprising: (a) a step of melt-kneading 0.003 to 0.5 part by mass of an organic peroxide, 0.5 to 400 parts by mass of an inorganic filler, and more than 2.0 parts by mass and 15.0 parts by mass or less of a silane coupling agent, with respect to 100 parts by mass of a base rubber containing a fluorocarbon rubber, at a temperature equal to or higher than a decomposition temperature of the organic peroxide, to prepare a silane master batch; a heat-resistant crosslinked fluorocarbon rubber formed body obtained by the method, a silane master batch, a mixture and a formed body thereof, and a heat-resistant product.

A method for producing a heat-resistant crosslinked fluorocarbon rubber formed body, comprising: (a) a step of melt-kneading 0.003 to 0.5 part by mass of an organic peroxide, 0.5 to 400 parts by mass of an inorganic filler, and more than 2.0 parts by mass and 15.0 parts by mass or less of a silane coupling agent, with respect to 100 parts by mass of a base rubber containing a fluorocarbon rubber, at a temperature equal to or higher than a decomposition temperature of the organic peroxide, to prepare a silane master batch; a heat-resistant crosslinked fluorocarbon rubber formed body obtained by the method, a silane master batch, a mixture and a formed body thereof, and a heat-resistant product.

Elastomer compositions with high dielectric constants are disclosed. Embodiments of the disclosure include a high dielectric constant (high-K) elastomeric composition comprising an elastomer, carbon black (CB), and organoclay (OC). The composition is not dependent on any raw material with inherent high-k or any metal oxide type material that changes conductivity with applied voltages. The composition instead uses distributed electric fields and polarizability with carbon black and organoclays. This allows for a high-k material through polarizability with limited large-scale electron sharing.