Disclosed are a fire retardant thermoplastic resin composition suitable for preparing an electric wire, etc. by enhancing extrudability of a resin composition without hindering fire retardancy of the resin composition, and an electric wire comprising the same. The fire retardant thermoplastic resin composition comprises a matrix resin that comprises 20 to 35% by weight of a poly arylene ether resin, 20 to 35% by weight of a vinyl aromatic resin and 5 to 20% by weight of an olefin-based resin comprising a rubber ingredient, 1 to 10% by weight of a room-temperature liquid-type fire retardant, and 8 to 20% by weight of an ancillary fire retardant, based on 100% by weight of a mixture of a poly arylene ether resin, a vinyl aromatic resin, an olefin-based resin, a room-temperature liquid-type fire retardant and an ancillary fire retardant.

A charging cable is provided. The charging cable includes wires for supplying power, a wire for transferring a signal and a sheath, and exhibits substantially improved mechanical properties such as low-temperature flexibility and abrasion resistance, substantially improved chemical properties such as oil resistance and substantially improved electrical properties such as insulation resistance. Moreover, the charging cable has improved electrical, mechanical and chemical properties by improving insulation resistance, heat resistance and low-temperature flexibility of wires, as compared to conventional wires coated with polyvinylchloride (PVC).

An insulated wire includes an outermost layer including a resin composition including a fluorine-containing elastomer. A ratio of C═O bond to C—C bond (C═O/C—C) on a surface of the outermost layer is not less than 0.5. The resin composition further includes a tetrafluoroethylene-propylene copolymer and an ethylene-tetrafluoroethylene copolymer as the entire base polymer or a portion of the base polymer at a mass ratio ((of the tetrafluoroethylene-propylene copolymer) to (the ethylene-tetrafluoroethylene copolymer)) in a range of 100:0 to 60:40. The resin composition further includes 5 to 60 parts by mass of calcium carbonate and/or silica as an inorganic filler with respect to 100 parts by mass of the base polymer. The resin composition is cross-linked.

The present disclosure relates to implantable neuromodulation devices and methods of fabrication, and in particular to a thin-film electrode assemblies and methods of fabricating the thin-film electrode assembly to include a soft overmold. Particularly, aspects of the present invention are directed to a thin-film electrode assembly that includes an overmold and a supporting structure formed within a portion of the overmold. The overmold includes a first polymer and the supporting structure includes a second polymer, different from the first polymer. The thin-film electrode assembly also includes a wire formed within a portion of the supporting structure, and an electrode formed on a top surface of the supporting structure and in electrical contact with the wire.

An insulation wire includes a conductor, a first insulating layer formed in an outer surface of the conductor, and a second insulating layer formed in an outer surface of the first insulating layer. In the insulation wire, the first insulating layer is a thermoplastic resin layer that is made of polyphenylene sulfide or polyether ether ketone, and the second insulating layer is a thermosetting resin layer.

Disclosed herein is a method of: placing between a cooling element and an opposing surface a slurry of: a dielectric powder containing barium titanate, a dispersant, a binder, and water; maintaining the cooling element at a temperature below the opposing surface to cause the formation of ice platelets perpendicular to the surface of the cooling element and having the powder between the platelets; subliming the ice platelets to create voids; sintering the powder to form the dielectric material; and filling the voids with the polymeric material. The process can produce a composite having: a sintered dielectric material of barium titanate and platelets of a polymeric material embedded in the dielectric material. Each of the platelets is perpendicular to a surface of the composite.

A system and method for enhanced magnet wire insulation is described. The system of the invention provides an enhanced insulation for magnet wire that is capable of withstanding high temperatures and provides a seal against water that is needed in electric submersible pump (ESP) applications. The enhanced insulation of the system of the invention provides the dielectric advantages of polyimide tape, such as Kapton tape, while also including the advantages of organic polymer thermoplastic insulation that prevents the delaminating at high temperatures that may occur in pumping applications using a variety of electrical submersible motors.

The invention pertains to composition of fluoroplastic and poly(aryletherketone), to method of making the same, and to shaped products therefrom, including notably wire sheaths, which combine advantageous performances of both ingredients, which can be easily manufactured through conventional equipment's, and which notably deliver room temperature toughness, in combination with notably chemical resistance and dielectric properties of fluoroplastics and with mechanical performances of poly(aryl ether ketone)s.

A method for manufacturing an insulated conductive material includes applying a masking material to one or more regions of a conductive material. Regions of the conductive material other than the masked regions are coated. The regions are coated by electrically charging the conductive material with a first charge polarity, providing a medium of electrically charged insulating material particles that are charged with an opposite polarity, and passing the charged conductive material through the medium, whereby the insulating material particles bind areas of the conductive material and form an insulating film on areas of the surface other than the one or more regions. Afterwards, the insulating film is cured and a solvent is applied to the masking material to thereby remove the masking material. The cured insulated material film is substantially unaffected by the solvent.

A method for manufacturing an insulated conductive material includes applying a masking material to one or more regions of a conductive material. Regions of the conductive material other than the masked regions are coated. The regions are coated by electrically charging the conductive material with a first charge polarity, providing a medium of electrically charged insulating material particles that are charged with an opposite polarity, and passing the charged conductive material through the medium, whereby the insulating material particles bind areas of the conductive material and form an insulating film on areas of the surface other than the one or more regions. Afterwards, the insulating film is cured and a solvent is applied to the masking material to thereby remove the masking material. The cured insulated material film is substantially unaffected by the solvent.