H01B3/30

Polymer composition for wire and cable applications with advantageous thermomechanical behaviour and electrical properties

The invention provides a polymer composition comprising a) a low density polyethylene (LDPE); and b) a conjugated aromatic polymer. The invention also relates to cables comprising said polymer composition and the use of the polymer composition in the manufacture of an insulation layer of cable.

Molded wire and molded cable, and wire for molded wire and cable for molded cable
11488744 · 2022-11-01 · ·

A molded cable comprises a conductor, an insulation inner layer, an insulation outer layer, and a resin molded body. The insulation inner layer comprises a crosslinked ethylene resin composition and is provided an outer circumference of the conductor. The insulation outer layer comprises a crosslinked thermoplastic polyurethane composition and is provided on an outer circumference of the insulation inner layer. Arithmetic average roughness (Ra) of a surface of the insulation outer layer is 5 μm to 100 μm. The resin molded body coats an exposed end portion of the conductor and an end portion of the insulation outer layer at a side of the exposed end portion of the conductor. The resin molded body is fused to the insulation outer layer.

Systems and methods for forming magnet wire insulation with thermoset material

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a thermoset polymeric material and process the thermoset polymeric material to increase its pressure and temperature. An extrusion crosshead assembly in fluid communication with the extruder may receive the thermoset polymeric material and press extrude the thermoset polymeric material as insulation onto a magnet wire. A curing device may then cure the extruded insulation material.

STRETCHABLE ELECTRONICS AND METHOD FOR MANUFACTURING THE SAME

Provided are stretchable electronics and a method for manufacturing the same. The stretchable electronics may include a substrate, a plurality of electronic elements disposed to be spaced apart from each other on the substrate, and a wire structure disposed on the substrate to connect the plurality of electronic elements to each other. The wire structure may include an insulator extending from one of the electronic elements to the other of the adjacent electronic elements and a metal wire configured to cover a top surface and side surfaces of the insulator. The insulator may include at least one bent part in a plan view.

ATF OIL AND CORONA-RESISTANT ENAMELED WIRE FOR ELECTRIC VEHICLE MOTOR AND PREPARATION METHOD THEREOF
20230079070 · 2023-03-16 ·

Provided is an ATF oil and corona-resistant enameled wire for electric vehicle motors, belonging to the insulating materials field. The ATF oil and corona-resistant enameled wire for electric vehicle motors comprises a copper conductor and an insulating layer, wherein said insulating layer from inside to outside is composed of ATF oil and corona-resistant protective film, corona-resistant PAI film, ATF oil and corona-resistant protective film, corona-resistant PAI film, ATF oil and corona-resistant protective film. The ATF oil and corona resistant enameled wire of this disclosure is suitable for the preparation of oil-cooled electric vehicle motor loose winding coil due to the advantages of good manufacturability, excellent ATF oil and corona resistance, and low manufacturing cost.

MAGNET WIRE WITH THERMOPLASTIC INSULATION
20230083970 · 2023-03-16 ·

Magnet wire including extruded insulation formed from a blend of different polymeric materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include at least one layer of extruded insulation formed from a blend of at least three different polymeric materials. A first polymeric material, such as polyetheretherketone, may have a thermal index above 250° C. Second and third polymeric materials, such as polyphenylsulfone and polyethersulfone, may have lower thermal indexes.

Electronic wire and cable

An electronic wire and a cable which are excellent in bending resistance even when a diameter is small. The electronic wire has a conductor and a resin insulating layer coated on the conductor. The conductor is a double twisted wire in which twisted wires formed by twisting a plurality of wires are twisted, a diameter of the wire is 0.05 mm or more and 0.2 mm or less, a cross-sectional area of the conductor is 1.0 mm.sup.2 or more and 3.0 mm.sup.2 or less, a breaking elongation of the conductor is 10% or more and 17% or less, a tensile strength of the conductor is 200 MPa or more and 400 MPa or less, and the insulating layer is disposed to be in close contact with the conductor and has a solid structure.

Cable

The cable according to one embodiment of the invention comprises: one or a plurality of core members, each having a conductor and an insulation cover material covering the conductor; and a sheath layer covering the one or the plurality of core members. The sheath layer comprises an inner sheath layer, and an outer sheath layer covering the inner sheath layer. The inner sheath layer comprises a crosslinked very low density polyethylene. The main component of the outer sheath layer is polyurethane. Relative to 100 parts by mass of resin component in the inner sheath layer, the very low density polyethylene content is between 20 parts by mass and 100 parts by mass inclusive. The elastic modulus of the inner sheath layer at 25° C. is between 5 MPa and 30 MPa inclusive.

Insulated electric wire, coil and producing method for same coil

An insulated electric wire is composed of a conductor composed of a copper material, and an electrical insulating layer provided on an outer periphery of the conductor. For the constituent conductor of the insulated electric wire, in an orientation intensity ratio obtained by X-ray diffraction of a transverse cross section of the conductor, an intensity in a [200] crystal orientation is higher than an intensity in a [111] crystal orientation.

ELECTRICAL STEEL SHEET, LAMINATED CORE, AND LAMINATED CORE MANUFACTURING METHOD

This electrical steel sheet includes a base steel sheet, a first insulation coating formed on a first surface of the base steel sheet and having adhesiveness, and a second insulation coating formed on a second surface of the base steel sheet which is a back surface to the first surface and having adhesiveness, in which an average pencil hardness of the first insulation coating is HB or higher and 3H or lower, and an average pencil hardness of the second insulation coating is higher than the average pencil hardness of the first insulation coating.