The present invention relates to an improved insulated conductor with a low dielectric constant and reduced materials costs. The conductor (12) extends along a longitudinal axis and an insulation (14, 14<1>) surrounds the conductor (12). At least on channel (16, 16<1>) in the insulation (14, 14<1>) extends generally along the longitudinal axis to form an insulated conductor. Apparatuses and methods of manufacturing the improved insulated conductors are also disclosed.

In various embodiments, a non-circular electrical cable having a reduced pulling force attributable to the exterior surface of an outer sheath, and method of producing the same is provided. In various embodiments, an outer sheath of the cable may comprise a first and second sheath layer, the second sheath layer being located external to the first sheath layer, and comprising a nylon material configured to reduce the pulling force necessary for installing the cable. In various embodiments, the first sheath layer may be extruded using a tube extrusion method into a substantially circular shape, and the second sheath layer may be extruded using a pressure extrusion methods onto the exterior surface of the first sheath layer while maintaining the at least substantially circular shape of the sheath. The sheath may then be pulled onto the surface of a plurality of conductors to form the non-circular electrical cable.

An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.

An electric submersible pumping system includes a motor, a pump driven by the motor, and a cable that provides electrical power to the motor. The cable includes a conductor and an insulator surrounding the conductor. The insulator includes a first layer surrounding the conductor and a second layer surrounding the first layer. The insulator may include an H.sub.2S scavenger and an H.sub.2S reactant in the first or second layers surrounding the conductor. The cable optionally includes a sub-insulator layer that includes a metal or nitride coating applied directly to the conductor.

Provided is a high-voltage power cable. Specifically, the present disclosure relates to a high-voltage power cable that exhibits excellent dielectric strength, such as dielectric breakdown voltage and impulse breakdown strength, and that is capable of implementing and maintaining dielectric characteristics even when a temperature of a cable insulator rises due to the transmission of power or when negative impulse or polarity reversal occurs.

The present invention aims to provide a paste containing polytetrafluoroethylene which can be formed into a molded polytetrafluoroethylene article having a significantly small thickness of polytetrafluoroethylene and is less likely to cause defects in molding; and a method of producing the paste. The present invention provides a method of producing a paste, including the steps of coagulating primary particles of polytetrafluoroethylene in an aqueous dispersion that contains the primary particles and water to form slurry that contains secondary particles of polytetrafluoroethylene and water or secondary particles of polytetrafluoroethylene floating in water; and adding an organic solvent to at least one of the slurry and the secondary particles of polytetrafluoroethylene floating in water to provide the paste.

An insulated wire having at least one layer of coating of the wire, comprising a thermosetting resin layer, at the outer periphery of a conductor, wherein the thermosetting resin layer is comprised of thermosetting resin layers having a laminated structure formed by coating and baking a thermosetting resin varnish; and wherein, in said laminated structure, an innermost layer having contact with the conductor comprises a thermosetting resin having an imide bond and is a layer having an average thickness of more than 5 μm and 10 μm or less; a method of producing the insulated wire; a coil; a rotating electrical machine; and an electrical or electronic equipment.

A wire harness including: an electric wire that includes a core wire and a covering material that covers the core wire; a connector that is attached to an end of the electric wire; and a seal that is interposed between the electric wire and the connector, wherein: the covering material includes a thin portion, which is thinner than other portions of the covering material, at a portion overlapping the seal in a radial direction, the covering material includes a distal-end non-thin portion and a proximal-end non-thin portion on two sides of the thin portion in a longitudinal direction, a first annular stepped surface is formed between the thin portion and the distal-end non-thin portion, and a second annular stepped surface is formed between the thin portion and the proximal-end non-thin portion.

Provided is an ultra-high-voltage direct-current (DC) power cable system. Specifically, the present disclosure relates to an ultra-high-voltage DC power cable system capable of simultaneously preventing or minimizing electric field distortion, a reduction of DC dielectric strength, and a reduction of impulse breakdown strength due to the accumulation of space charges in an insulating layer of a cable and an insulating material of an intermediate connection part.

A conductor arrangement for an electrical connection includes a flexible multi-core internal conductor, an electromagnetic shield surrounding the flexible multi-core internal conductor, a thermoplastic hard plastic sheath surrounding a first portion of the flexible multi-core internal conductor, and a flexible corrugated tube surrounding a second portion the flexible multi-core internal conductor. A first portion of the thermoplastic hard plastic sheath includes an elongated flattened shape. A second portion of the thermoplastic hard plastic sheath includes an essentially round shape. The second portion of the thermoplastic hard plastic sheath is adjacent the first portion of the thermoplastic hard plastic sheath.