An electrical wire includes a metal conductor and an insulation layer. A wire diameter of the metal conductor is 0.20 mm or smaller. The insulation layer covers the metal conductor. The insulation layer includes an ultraviolet-crosslinkable resin composition containing 80% by mass or more of a thermoplastic resin. The ultraviolet-crosslinkable resin composition desirably contains, relative to 100 parts by mass of the thermoplastic resin, 0.5 parts by mass or more and 5 parts by mass or less of a photoradical generator, and 1 part by mass or more and 15 parts by mass or less of a reactive monomer.

A method of forming a plurality of individual heating cables sets includes creating at least a portion of a master cable set by coupling alternating sections of cold and hot cable section, each section of cold cable section having a length twice a model cold cable section length and each section of hot cable section having a length twice a model hot cable section length. A continuous metallic ground sheath is applied about substantially all of the master cable set and a continuous outer jacket is applied about the continuous metallic ground sheath. The master cable set is segmented at defined locations to create a plurality of individual heating cable sets having an overall length of the model hot cable section length plus the model cold cable section length.

A linear shape member is composed of a linear shape electrical insulating body made of a fluoropolymer resin and including a plurality of crack shape grooves on a surface thereof, and a plating layer coating the surface of the electrical insulating body. The surface of the electrical insulating body meets at least either one of two conditions: that the surface of the electrical insulating body is not lower than 40 nm in arithmetic mean roughness Ra; and that the surface of the electrical insulating body is not lower than 80 nm in root mean square roughness Rms.

An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.

A method for forming magnet wire includes co-extruding multiple layers of different insulating materials. A conductor may be provided, and extruded insulation may be formed around the conductor by co-extruding both a first layer of thermoplastic insulation and a second layer of thermoplastic insulation with the second layer formed around the first layer. The first layer may include a first polymeric material having a first thermal index, and the second layer may include a second polymeric material having a second thermal index higher than the first thermal index.

An RF cable includes: an inner conductor; an insulating layer extrusion molded over the inner conductor; a shielding layer covering the insulating layer; and an outer coating layer covering the shielding layer, wherein plural air holes arranged at intervals on the insulating layer and the insulating layer is coated on the outer side of the inner conductor through one-time extrusion molding.

A magnetic data cable includes a cable body and data connectors. The data connectors are respectively connected to two ends of the cable body. The cable body includes a cable core and a wrapping material layer wrapped around the cable core. At least one layer of the wrapping material layer is a magnetic material layer. When the magnetic data cable is wound into coils, each two adjacent coils arranged from top to bottom or each two adjacent coils arranged from left to right are magnetically attracted to each other by the magnetic material layer. Since the magnetic material layer is integrally distributed in the wrapping material layer, so the cable body 100 is magnetic and it is easy and simple to adjust a diameter of the coils by winding.

A conductor arrangement for an electrical connection includes a flexible multi-core internal conductor, an electromagnetic shield surrounding the flexible multi-core internal conductor, a thermoplastic hard plastic sheath surrounding a first portion of the flexible multi-core internal conductor, and a flexible corrugated tube surrounding a second portion the flexible multi-core internal conductor. A first portion of the thermoplastic hard plastic sheath includes an elongated flattened shape. A second portion of the thermoplastic hard plastic sheath includes an essentially round shape. The second portion of the thermoplastic hard plastic sheath is adjacent the first portion of the thermoplastic hard plastic sheath.

A stator for an electric machine includes a laminated core having grooves evenly distributed in the circumferential direction around a longitudinal axis and continuously extending in a longitudinal direction of the core. Each groove receives at least two electric conductors having a substantially rectangular cross-section that are insulated against each other and against the core by at least one insulation layer coating in the radial direction and the circumferential direction as well as in the longitudinal direction at least over a stator height of the stator. The at least one insulation layer includes a thermoplastic high-performance polymer continuously closed in the circumferential direction and the radial direction and preferably directly extruded on the electric conductor. The insulation layer, at least in the circumferential direction, has a total circumferential layer thickness at least 1.5 to 3, preferably 1.8 to 2.2 times a total radial layer thickness of the respective electric conductor.

An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.