A smooth torque balanced cable that includes an electrically conductive cable core for transmitting electrical power. The smooth torque balanced cable also has a first polymer surrounding said cable core. An inner layer of a plurality of first armor wires surrounds the cable core. The first armor wires being in partial contact with the first polymer and partial contact with a second polymer disposed opposite the first polymer.

Electrical cables and processes for making and using same. In some examples, the electrical cable can include one or more insulated electrical conductors and one or more metallic elements cabled together and a metallic layer disposed about the one or more insulated electrical conductors and the one or more metallic elements. The one or more metallic elements can partially fill a space located between the one or more insulated electrical conductors and the metallic layer. The one or more insulated electrical conductors can each include an electrically conductive core, a layer of electrically insulating material disposed about the electrically conductive core, and a layer of metallic strands disposed about the layer of electrically insulating material.

An electric cable (10) is disclosed comprising a) at least one cable core (11) comprising at least one power transmissive insulated element (12); and b) a metallic outer armor (19) containing the cable core (11); wherein the outer armor (19) comprises a carbon steel tape (20) wound according to helical interlocked windings, the tape (20) being coated with an aluminum coating layer (22) having a thickness equal to or lower than 50 m. Furthermore, a process for manufacturing such an electric cable is disclosed.

A cable including a fiber optic core configured to transmit data, a core conductor configured to transmit power and located concentrically around the fiber optic core, and a concentric conductor configured to transmit power and located concentrically around the core conductor and the fiber optic core. The cable also includes a dielectric layer located between the core conductor and the concentric conductor and configured to electrically isolate the core conductor from the concentric conductor.

A submersible pumping system for use in producing wellbore fluids from a wellbore within a subterranean formation includes a motor and a pump driven by the motor to produce the wellbore fluids. The pumping system further includes a self-supporting power cable connected to the pump. The self-supporting power cable includes a plurality of conductors and a plurality of strength members. A method of deploying and retrieving a submersible pumping system in a wellbore includes the steps of connecting a wireline to the submersible pumping system, connecting a self-supporting power cable to the submersible pumping system, lowering the submersible pumping system into the wellbore while the weight of the submersible pumping system is borne by the wireline. The method continues with the step of locating the submersible pumping system on a landing assembly, disconnecting the wireline from the submersible pumping system, and retrieving the wireline from the wellbore without removing the submersible pumping system from the wellbore.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

A system, cable, and method for wireline operations are disclosed, in which a wireline cable may include one or more electrical wire having a compact stranded conductor, a first dielectric layer formed about the first electrical wire, and a strength member. The compact strands provide for increasing conductor size, increasing dielectric layer thickness, increasing armor size, and/or decreasing cable outer diameter. These parameters may be varied and optimized to provide specific wireline cable designs for particular wireline purposes. As compared to a conventional wireline cable employing uncompacted stranded conductors, the electrical resistance of the wireline cable may be lowered, the capacitance may be lowered, the operating temperature may be lowered, the outer diameter and weight may be lowered, and/or the tensile strength may be increased.

The present application relates to a reinforced cable used for submersible pump, consisting of a fluororubber sheath, a filler, wire ropes and signal cables. The wire ropes and the signal cables are arranged in a central region of the cable; the filler is filled in the surrounding, and the fluororubber sheath is extruded outside the filler; and the signal cable comprises a conductor and an insulating bush, a sintered membrane is formed on an outer wall of the conductor, and the insulating bush is extruded outside the conductor.

A method for performing operations in a well comprises sensing a condition at, adjacent, or within a wellhead arrangement located at an opening of the well and performing a safety procedure in response to the sensed condition to improve the safety of the well operations. The method may comprise sensing the condition when a tool is located at, adjacent to, or within the wellhead arrangement. The sensed condition may be associated with a status of the tool. The sensed condition may be associated with an emission, field or signal transmitted to and/or from the tool, extending to and/or from the tool, and/or coupled to and/or from the tool. Performing the safety pro cedure may comprise controlling a position or status of the tool or controlling an environment at, adjacent to, or within the wellhead arrangement.

A string of coiled tubing for an electrical submersible well pump has insulated power conductors encased in an elastomeric jacket within the coiled tubing. A textured interface between the jacket and the inner side wall of the coiled tubing enhances frictional engagement between the jacket and the coiled tubing. The textured interface may be formed on the inner side wall of the coiled tubing and consist of a roughened or knurled surface. A tape may be wrapped helically around the jacket, the tape having an outer side with a textured surface in contact with the inner side wall of the coiled tubing. The textured interface may extend continuously for the length of the coiled tubing.