H01B7/29

Electrical Conductor for Use in a Battery
20230318074 · 2023-10-05 ·

An electrical conductor for use in a battery of an electrically powered motor vehicle has a busbar enclosed by a first layer. A second layer is placed on the side of the first layer facing away from the electrical conductor.

Method of manufacturing electrical cable, and resulting product, with reduced required installation pulling force

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Electric wire conductor, covered electric wire, wire harness, and method for manufacturing electric wire conductor

An electric wire conductor is excellent in space saving and flexibility and is less likely to concentrate a load on specific elemental wires, and a covered electric wire and a wire harness contain the electric wire conductor. The electric wire conductor contains a wire strand containing a plurality of elemental wires twisted together. The wire strand has a sector-shaped part in which a cross-section intersecting an axial direction of the wire strand contains either a single edge or two edges touching each other at an apex, and an outward curve connecting the ends of the single edge or the two edges. In the sector-shaped part, the elemental wires having deformation ratios from a circle lower at an outer peripheral part facing an outer periphery of the sector-shaped part than at a center part of the sector-shaped part located inside the outer peripheral part in the cross-section intersecting the axial direction.

METHOD OF MANUFACTURING ELECTRICAL CABLE, AND RESULTING PRODUCT, WITH REDUCED REQUIRED INSTALLATION PULLING FORCE

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Method of manufacturing electrical cable, and resulting product, with reduced required installation pulling force

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Multicore cable and harness
11798708 · 2023-10-24 · ·

A multicore cable includes a plurality of sheathed wires, and a second cover layer covering an outer periphery of the plurality of sheathed wires, wherein the sheathed wire includes a conductor, and a first cover layer covering the conductor, the first cover layer is a crosslinked fluoroelastomer or a crosslinked fluororesin, and the second cover layer is a crosslinked fluoroelastomer.

METHOD OF MANUFACTURING ELECTRICAL CABLE, AND RESULTING PRODUCT, WITH REDUCED REQUIRED INSTALLATION PULLING FORCE

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Insulated wire

An insulated wire includes: a copper alloy conductor; and at least one resin layer directly or indirectly coated on an outer peripheral face of the copper alloy conductor, in which the copper alloy conductor has a composition where a total content of metal components selected from Al, Be, Cd, Mg, Pb, Ni, P, Sn, and Cr is from 0.1 to 2.0 ppm and content of copper is 99.96 mass % or higher, and has a specific texture where an average orientation density in an area where φ2=0 degrees, φ1=0 degrees, and Φ=from 0 degrees to 90 degrees is from 3.0 to less than 35.0, and a maximum orientation density in an area where φ2=35 degrees, φ1=from 45 degrees to 55 degrees, and Φ=from 65 degrees to 80 degrees is from 1.0 to less than 30.0.

Insulated wire

An insulated wire includes a conductor, and a flame-retardant insulation layer that includes a resin composition including a flame retardant and is arranged around the conductor, and a water-blocking layer that is arranged around the flame-retardant insulation layer and has a water absorption of not more than 0.5% at saturation. The thickness of the water-blocking layer is not less than 25 μm.

SHIELDED CABLE

A shielded cable includes at least one electric wire or cable, a shield being provided around the at least one electric wire or cable and including a plurality of wires comprising a metal material, an insulating coating being provided around the shield in direct- and plane-contact with the plurality of wires. The insulating coating includes a base resin composed of acid-modified fluoropolymer, and a heat-dissipating filler included in the base resin. The heat-dissipating filler is electrically insulating and has at least one functional group of NH.sub.2 group and OH group on its surface.