A cable (100) includes a power wire (1), a ground wire (3), data transmission wires (2) between the power wire and the ground wire, and an insulating outer layer (4) enclosing the outer side of the power wire, the ground wire, and the data transmission wires. The power wire includes a conductor (11), an insulating layer (12) outside the conductor, and a metal shielding layer (13) outside the insulating layer. The power wire and the data transmission wires are spaced from each other by plastic materials.

An automated assembly sensor cable has a generally wide and flat elongated body and a registration feature generally traversing the length of the body so as to identify the relative locations of conductors within the body. This cable configuration facilitates the automated attachment of the cable to an optical sensor circuit and corresponding connector. In various embodiments, the automated assembly sensor cable has a conductor set of insulated wires, a conductive inner jacket generally surrounding the conductor set, an outer jacket generally surrounding the inner jacket and a registration feature disposed along the surface of the outer jacket and a conductive drain line is embedded within the inner jacket. A strength member may be embedded within the inner jacket.

Systems and methods for electrical connection monitoring using cable shielding are described. For example, a system may include a high-voltage power supply; a first high-voltage cable including a first conductor connected to the high-voltage power supply and a first shielding that encircles the first conductor; a second high-voltage cable including a second conductor connected to the high-voltage power supply and a second shielding that encircles the second conductor; and a continuity detection circuit connected to the first shielding and to the second shielding, wherein the second shielding is connected to the first shielding to form a loop with the continuity detection circuit.

In an electrical cable of the type having an outer sheath enclosing a conductor assembly comprising a plurality of insulated conductors disposed within a binder, the binder having a crush resistance for protecting the insulated conductors, an improvement in which a strength enhancer is applied such that the binder can be removed without decreasing a crush resistance of the electrical cable.

Systems and methods for electrical connection monitoring using cable shielding are described. For example, a system may include a high-voltage power supply; a first high-voltage cable including a first conductor connected to the high-voltage power supply and a first shielding that encircles the first conductor; a second high-voltage cable including a second conductor connected to the high-voltage power supply and a second shielding that encircles the second conductor; and a continuity detection circuit connected to the first shielding and to the second shielding, wherein the second shielding is connected to the first shielding to form a loop with the continuity detection circuit.

A metal clad cable includes two or more power conductors each disposed within a first jacket and a binder surrounding the at least two power conductors, The binder is loosely positioned around the power conductors. The cable can include a bare grounding/bonding wire. The cable includes a spiral wound metal cladding surrounding the power conductors and the bare grounding/bonding wire. The cable can include a control subassembly and a binder surrounding the power conductors. The power conductors can also be individually disposed within their respective binders.

Systems and methods for electrical connection monitoring using cable shielding are described. For example, a system may include a high-voltage power supply; a first high-voltage cable including a first conductor connected to the high-voltage power supply and a first shielding that encircles the first conductor; a second high-voltage cable including a second conductor connected to the high-voltage power supply and a second shielding that encircles the second conductor; and a continuity detection circuit connected to the first shielding and to the second shielding, wherein the second shielding is connected to the first shielding to form a loop with the continuity detection circuit.

In an electrical cable of the type having an outer sheath enclosing a conductor assembly comprising a plurality of insulated conductors disposed within a binder, the binder having a crush resistance for protecting the insulated conductors, an improvement in which a strength enhancer is applied such that the binder can be removed without decreasing a crush resistance of the electrical cable.

An automated assembly sensor cable has a generally wide and flat elongated body and a registration feature generally traversing the length of the body so as to identify the relative locations of conductors within the body. This cable configuration facilitates the automated attachment of the cable to an optical sensor circuit and corresponding connector. In various embodiments, the automated assembly sensor cable has a conductor set of insulated wires, a conductive inner jacket generally surrounding the conductor set, an outer jacket generally surrounding the inner jacket and a registration feature disposed along the surface of the outer jacket and a conductive drain line is embedded within the inner jacket. A strength member may be embedded within the inner jacket.

A flex flat cable (FFC) structure includes metallic transmission wires arranged in parallel, first insulating jackets, and second insulating jacket. The metallic transmission wires includes one or more power wires and signal wires. The power wire is configured to transmit power. The signal wires are configured to transmit a data signal. Each of first insulating jackets encloses one of metallic transmission wires. The second insulating jacket surrounds the first insulating jackets. An embossment pattern is arranged on an external surface of the second insulating jacket. The embossment pattern includes meander lines in a top-view direction and in an extending direction for the metallic transmission wires. The meander lines are not arranged parallel.