A data transmission cable which can be fabricated includes a plurality of pairs of cores that each comprise a pair of twisted together cores, a central filler which is surrounded by the pairs of cores and bears against the pairs of cores, where the pairs of cores are aligned with one another via the central filler, and a plurality of bundles of filler threads are also arranged equidistantly in the circumferential direction around the pairs of cores, and where each bundle of filler threads is arranged to bear against two pairs of cores that are respectively adjacent to one another such that the pairs of cores are affixed to one another firstly by the central filler and secondly by the bundles of filler threads.

A data transmission cable which can be fabricated includes a plurality of pairs of cores that each comprise a pair of twisted together cores, a central filler which is surrounded by the pairs of cores and bears against the pairs of cores, where the pairs of cores are aligned with one another via the central filler, and a plurality of bundles of filler threads are also arranged equidistantly in the circumferential direction around the pairs of cores, and where each bundle of filler threads is arranged to bear against two pairs of cores that are respectively adjacent to one another such that the pairs of cores are affixed to one another firstly by the central filler and secondly by the bundles of filler threads.

The present invention relates to an improved insulated conductor with a low dielectric constant and reduced materials costs. The conductor (12) extends along a longitudinal axis and an insulation (14, 14<1>) surrounds the conductor (12). At least on channel (16, 16<1>) in the insulation (14, 14<1>) extends generally along the longitudinal axis to form an insulated conductor. Apparatuses and methods of manufacturing the improved insulated conductors are also disclosed.

An electrical device includes a molded interconnect substrate having a top surface and a bottom surface, the substrate having a mold component and a laser direct structuring component. A conductive circuit is formed along the top surface having one or more signal contacts and one or more ground contacts. The electrical device includes a communication cable having a differential pair of signal conductors and a grounding element. The communication cable has a cable jacket surrounding the signal conductors and the grounding element. Each signal conductor has a wire-terminating end that is coupled to a corresponding signal contact, the wire-terminating end projecting beyond a jacket edge of the cable jacket.

An electrical device includes a molded interconnect substrate having a top surface and a bottom surface, the substrate having a mold component and a laser direct structuring component. A conductive circuit is formed along the top surface having one or more signal contacts and one or more ground contacts. The electrical device includes a communication cable having a differential pair of signal conductors and a grounding element. The communication cable has a cable jacket surrounding the signal conductors and the grounding element. Each signal conductor has a wire-terminating end that is coupled to a corresponding signal contact, the wire-terminating end projecting beyond a jacket edge of the cable jacket.

Aspects of the subject disclosure may include, for example, a transmission medium for propagating electromagnetic waves. The transmission medium can include a core for propagating electromagnetic waves guided by the core without an electrical return path, a rigid material surrounding the core, wherein an inner surface of the rigid material is separated from an outer surface of the core, and a conductive layer disposed on the rigid material. Other embodiments are disclosed.

Aspects of the subject disclosure may include, for example, a transmission medium for propagating electromagnetic waves. The transmission medium can include a core for propagating electromagnetic waves guided by the core without an electrical return path, a rigid material surrounding the core, wherein an inner surface of the rigid material is separated from an outer surface of the core, and a conductive layer disposed on the rigid material. Other embodiments are disclosed.

A communication cable may include a plurality of twisted pairs of individually insulated electrical conductors and a separator positioned between the plurality of twisted pairs. The separator may include a plurality of prongs, and each of the plurality of prongs may extend between a respective set of adjacent pairs included in the plurality of twisted pairs. Additionally, the separator may include a first of the plurality of prongs formed from a foamed polymeric material and a second of the plurality of prongs formed from a solid polymeric material. A jacket may be formed around the plurality of twisted pairs and the separator.

A telecommunications cable (100) has a jacket (110) and a separator (102). The separator (102) has a plurality of curved arms (104) and a plurality of primary arms (112a, 112b, 112c, 112d). Each end of the plurality of curved arms (104) is kept in contact with an inner surface of the jacket (110) to form a plurality of enclosed sections (114). The plurality of primary arms does not touch the inner surface of the jacket and is placed in an offset position relative to one another such that the plurality of primary arms is not aligned in line with one another creating an offset at a point of intersection. The plurality of primary arms has a plurality of equally distributed corrugations (116) projecting inwards towards the inner surface of the jacket (110).

A transmission cable may include a conductor core, an insulator layer surrounding the conductor core, and a shielding layer surrounding the insulator layer, wherein the shielding layer includes a carbon nanotube sheet material.