Two electromagnetic interference (EMI) controlling tape application methodologies for unshielded twisted pair (UTP) cable include Fixed Tape Control (FTC) and Oscillating Tape Control (OTC). In FTC, tape application angle and edge placement are controlled to maintain position of the tape edges over a base of nonconductive filler in the cable. In OTC, the tape application angle is continuously varied, resulting in crossing of the tape edges over all of the pairs of conductors with varying periodicity. In both implementations, the filler allows a cylindrical shape.

Two electromagnetic interference (EMI) controlling tape application methodologies for unshielded twisted pair (UTP) cable include Fixed Tape Control (FTC) and Oscillating Tape Control (OTC). In FTC, tape application angle and edge placement are controlled to maintain position of the tape edges over a base of nonconductive filler in the cable. In OTC, the tape application angle is continuously varied, resulting in crossing of the tape edges over all of the pairs of conductors with varying periodicity. In both implementations, the filler allows a cylindrical shape.

A differential signal transmission cable includes: an insulating layer that extends along a longitudinal direction of the differential signal transmission cable; a pair of signal lines that extends along the longitudinal direction of the differential signal transmission cable and is buried in the insulating layer; and a shield that exists around an outer peripheral surface of the insulating layer. The differential signal transmission cable further includes an improvement.

A differential signal transmission cable includes: an insulating layer that extends along a longitudinal direction of the differential signal transmission cable; a pair of signal lines that extends along the longitudinal direction of the differential signal transmission cable and is buried in the insulating layer; and a shield that exists around an outer peripheral surface of the insulating layer. The differential signal transmission cable further includes an improvement.

An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface having an RMS roughness of less than 1.0 micrometers. A cable shield provides electrical shielding for the first and second conductors and has a metallized conductive layer on the outer surface of the insulator. A method of manufacturing an electrical cable includes feeding a first conductor and a second conductor to a core extruder, extruding an insulator around the first and second conductors at the core extruder, heating an outer surface of the insulator to lower a roughness profile of the outer surface, and directly apply a conductive layer to the outer surface of the insulator.

A communications cable includes a pair of twisted pair of wires, each coated with a fluoropolymer insulator. The fluoropolymer insulators each independently contain at least 95% w/w fluorinated ethylene propylene (FEP). The twisted pair of wires is configured to carry a differential signal, such as a differential data signal and/or a differential power signal.

A data transmission cable which can be fabricated includes a plurality of pairs of cores that each comprise a pair of twisted together cores, a central filler which is surrounded by the pairs of cores and bears against the pairs of cores, where the pairs of cores are aligned with one another via the central filler, and a plurality of bundles of filler threads are also arranged equidistantly in the circumferential direction around the pairs of cores, and where each bundle of filler threads is arranged to bear against two pairs of cores that are respectively adjacent to one another such that the pairs of cores are affixed to one another firstly by the central filler and secondly by the bundles of filler threads.

A data transmission cable which can be fabricated includes a plurality of pairs of cores that each comprise a pair of twisted together cores, a central filler which is surrounded by the pairs of cores and bears against the pairs of cores, where the pairs of cores are aligned with one another via the central filler, and a plurality of bundles of filler threads are also arranged equidistantly in the circumferential direction around the pairs of cores, and where each bundle of filler threads is arranged to bear against two pairs of cores that are respectively adjacent to one another such that the pairs of cores are affixed to one another firstly by the central filler and secondly by the bundles of filler threads.

A cable includes a jacket surrounding first and second insulated conductors and a first dielectric tape, wherein the first insulated conductor is twisted with the second insulated conductor with the first dielectric tape residing therebetween to form a first twisted pair. The cable's jacket may also surround additional twisted pairs, which are similarly formed. In alternative or supplemental embodiments of the invention, the first dielectric tape has a hollow core possessing a gas or material with a lower dielectric constant and/or at least a first side of said first dielectric tape facing to said first insulated conductor includes a plurality of ridges and valleys.

A cable includes a jacket surrounding first and second insulated conductors and a first dielectric tape, wherein the first insulated conductor is twisted with the second insulated conductor with the first dielectric tape residing therebetween to form a first twisted pair. The cable's jacket may also surround additional twisted pairs, which are similarly formed. In alternative or supplemental embodiments of the invention, the first dielectric tape has a hollow core possessing a gas or material with a lower dielectric constant and/or at least a first side of said first dielectric tape facing to said first insulated conductor includes a plurality of ridges and valleys.