In exemplary embodiments, wiring harness assemblies for electrical equipment and related methods are disclosed. In an exemplary embodiment, a wiring harness assembly for electrical equipment generally includes a first connector configured for connecting to a wiring harness, a second connector configured for mounting to a panel, and one or more conductors connecting the first connector with the second connector.

A peg apparatus is described that is suitable for use with an electrical wire harness peg board. The pegs are utilized on a wire harness peg board during the assembly of a wire harness, and are particularly well suited for use in an automated assembly of the electrical wire harness where a constant upward, downward or lateral tension is desired without altering the free ends of each wire of an assembled wire harness.

A wire harness including one or more electrically conductive paths and a resin molded product having a tubular shape which accommodates and protects the one or more electrically conductive paths. The resin molded product includes a first part having clearances along a circumferential direction between an inner surface of the resin molded product and outer surfaces of the one or more electrically conductive paths and a second part having substantially no clearance between the inner surface of the resin molded product and an outer surface of one of the one or more electrically conductive paths in an area along the circumferential directions.

A wire harness including: a first conductive path; a second conductive path provided side-by-side with the first conductive path; an electromagnetic wave absorber provided on a portion of the first conductive path in a length direction of the first conductive path; and a fixing member configured to fix the first conductive path to the second conductive path in a region of the first conductive path where the electromagnetic wave absorber is installed.

A method of characterizing a bundle (1) of electrical cables (2, 3, 4, . . . ), comprising taking into consideration for at least one surface temperature of the cables (T.sub.surface), firstly of at least one sum of heat fluxes (?.sub.1, ?.sub.2, . . . , ?.sub.n) calculated for each cable (2, 3, 4, . . . ) for the heating effect due to the electrical resistance of each cable passing a respective electric current (i.sub.1, i.sub.2, . . . , i.sub.n), and secondly of a heat flux (?.sub.s) calculated for the heat given off by the bundle (1) into its environment in order to make the dimensioning of the cables (2, 3, 4, . . . ) compatible with their use.

A wire harness manufacturing method includes manufacturing a standard-size electric wire in which a terminal-equipped electric wire which is connected to a terminal is manufactured in lot units for each type, clamping the terminal-equipped electric wire to a pair of electric wire clips, dispensing a plurality of terminal-equipped electric wires respectively clamped by the electric wire clamps to electric wire holders, storing the plurality of the terminal-equipped electric wires temporarily in the electric wire holders, locking the both end portions of the terminal-equipped electric wire to an electric wire clip tool respectively and aggregating an electric wire group configuring a wire harness at the electric wire clip tool to form a harness set, and detaching the end portions of the terminal-equipped electric wire from the harness set and inserting the terminal connected and fixed into a terminal accommodating chamber of a connector housing.

A wire harness manufacturing system includes an assembly line that manufactures a wire harness and one or a plurality of supply devices that prepares to supply component magazines in which components of the wire harness are loaded in a holder to the assembly line. Each of the supply devices is capable of preparing a plurality of the component magazines which are different according to types of the components. The component magazines are capable of delivering from the supply devices to at least a part of the series of assembly steps in a state of being independent of both the assembly line and the supply device.

Method and apparatus are disclosed for a wire harness routing aid. An example wire harness routing aid for a vehicle includes an extruded core made of a thermosetting polymer. The example wire harness routing aid also includes a plurality of wires positioned around an exterior of the extruded core. Additionally, the wire harness routing aid includes a fastening layer to affix the plurality of wires to the extruded core.

An electronic component unit of a wire harness includes a substrate on which an electronic component is mounted, a connector electrically connected to the substrate, and a connector fixing structure. The connector fixing structure includes a pair of notches that are provided facing each other on the substrate in a facing direction; a pair of press fitting plates that are provided on the connector and press-fitted into the respective notches; a positioning rib formed projecting from each of the press fitting plates toward the inside in the facing direction, having a width smaller than the width of the press fitting plates, and brought into contact with the substrate while the press fitting plates are press-fitted into the respective notches; and a deformation acceptable space provided adjacent to the outside of the press fitting plates that are press-fitted into the respective notches, in the facing direction.

A high strength and high conductivity copper rod or wire includes Co of 0.12 to 0.32 mass %, P of 0.042 to 0.095 mass %, Sn of 0.005 to 0.70 mass %, and O of 0.00005 to 0.0050 mass %. A relationship of 3.0([Co]0.007)/([P]0.008)6.2 is satisfied between a content [Co] mass % of Co and a content [P] mass % of P. The remainder includes Cu and inevitable impurities, and the rod or wire is produced by a process including a continuous casting and rolling process. Strength and conductivity of the high strength and high conductivity copper rod or wire are improved by uniform precipitation of a compound of Co and P and by solid solution of Sn. The high strength and high conductivity copper rod or wire is produced by the continuous casting and rolling process, and thus production costs are reduced.