An aluminum alloy wire rod having a composition including Mg: 0.10-1.00 mass %, Si: 0.10-1.00 mass %, Fe:0.01-1.40 mass %, Ti:0-0.100 mass %, B: 0-0.030 mass %, Cu: 0-1.00 mass %, Ag: 0-0.50 mass %, Au: 0-0.50 mass %, Mn: 0-1.00 mass %, Cr: 0-1.00 mass %, Zr: 0-0.50 mass %, Hf: 0-0.50 mass %, V: 0-0.50 mass %, Sc: 0-0.50 mass %, Sn: 0-0.50 mass %, Co: 0-0.50 mass %, Ni: 0-0.50 mass %, and the balance: Al and inevitable impurities, wherein a ratio of (standard deviation of crystal grain size of the aluminum alloy wire rod)/(average crystal grain size of the aluminum alloy wire rod) is less than or equal to 0.57, and a ratio of (diameter of the aluminum alloy wire rod)/(average crystal grain size of the aluminum alloy wire rod) is greater than or equal to 10.

An objective is to provide a manufacturing method and a manufacturing device for a wire harness, and the wire harness and a retention component manufactured thereby, the wire harness including a wiring bundle, a retention portion configured to retain the wiring bundle, and an engagement portion to be attached to a vehicle body, the manufacturing method and the manufacturing device being capable of efficiently manufacturing the wire harness and being applicable to engagement portions having different shapes.

A composite harness includes a composite cable that includes a plurality of first electric wires, a multicore wire formed by covering a plurality of second electric wires having a smaller diameter than the plurality of first electric wires with one urethane-based resin inner sheath to be in contact with the first electric wires, and a jacket covering an outer periphery of the plurality of first electric wires and the multicore wire, and a molded resin provided at an end portion of the composite cable so as to cover an outer surface of the inner sheath at an end portion of the multicore wire. The outer surface of the inner sheath is irregularity-formed at least at a portion in contact with the plurality of first electric wires and a portion covered with the molded resin.

There is provided a wiring harness assembly comprising a main trunk cable assembly, a branch cable assembly and at least one connector. The main trunk assembly defines opposite terminal ends thereof and comprises main trunk wires. The branch cable assembly defines opposite terminal ends thereof and comprises branch wires. The at least one connector provides for connecting the main trunk cable assembly and the branch cable assembly. The connector comprises an outer housing and an inner wiring harness positioned within the housing. The wiring harness comprises main trunk wire segments and branch wire segments interconnected at mutual connecting points thereof. The main trunk wire segments define terminal ends thereof for being connected to the main trunk wires at one of the terminal ends of the main trunk cable assembly. The branch wire segments define terminal ends thereof for being connected to the branch wires at one of the terminal ends of the branch cable assembly. A method of making the wiring harness assembly is also provided.

A wire harness-producing device configured to produce a wire harness by displaying a wire laying-out image in a full size in a length direction on a plurality of display devices, and laying out electric wires along the wire laying-out image. The wire harness-producing device includes an electric wire-feeding device to allow the electric wires to be manually pulled out, a storage section to store operation recipe information therein, and a displaying control section to perform a displaying control on the display devices. The operation recipe information includes lengths of the electric wires. When each of the electric wires to be laid out is pulled out, the displaying control section displays, on the display devices, a starting end location indicator indicating a location for a front end portion of each of the electric wires having been pulled out, based on the lengths of the electric wires in the operation recipe information.

A wire harness assembly and a method of forming such a wire harness assembly is presented. The wire harness assembly includes a plurality of wire cables and a wire support defining elongate slots having open and closed ends. The cables are disposed within the slots. Retaining teeth are defined by side walls of the slots and are configured to separate one wire cable from another wire cable in the same slot. The wire harness assembly also includes a slug formed of a moldable material that encases the wire support. The slug also encases a portion of each of the wire cables. The wire harness assembly further includes a grommet encircling the slug. The slug may be formed by disposing the cables within the slots of the wire support, arranging the wire support and the cables in a mold, injecting a moldable material into the mold, and curing the moldable material.

An object of the present invention is to provide a technique with which at least part of an assembling process of a wire harness can be automated with a simple device. A method for manufacturing a wire is a method for manufacturing a wire harness by bundling a wiring body of the wire harness, the wiring body being in a state before a branch is formed. The method includes a process of moving the terminal portion in a predetermined draw-out direction by a holding portion moving portion of the size-measurement mechanism in a state where one of terminal portions is held by a terminal holding portion of a size measurement mechanism, and measuring a length from the one terminal portion to the position of one branch point.

A wire harness includes a first harness and a second harness having a plurality of branch lines. The first harness and the second harness are combined and bound, and each of terminals of the first harness and the second harness is extended radially. Exteriors of the first harness and the second harness are removed within a combination range of the first harness and the second harness. The first harness extends across near a base end of one branch line of the second harness, and is bound with a tape near a branch portion together with a vicinity of a base end of another branch line in a juxtaposed state.

A wire harness assembly system is disclosed. The wire harness assembly system includes a grid tile designed to receive repositionable accessories to route wires along the grid tile. The grid tile includes a plurality of keyed holes extending from the top of the grid tile, through the grid tile, to the bottom of the grid tile. The grid tile also includes a locking surface on the bottom of the grid tile. The locking surface complements the plurality of keyed holes to receive the repositionable accessory and to maintain the repositionable accessory in a locked position.

The invention relates to a wiring harness (1010), a motor vehicle component (1000), a mold (15) for manufacturing a wiring harness (1010), a mold system (10) and a method for manufacturing the wiring harness (1010), the wiring harness (1010) comprising at least one bunch (1020) of at least two cables (1025) and a sheath (1030), at least some sections of the bunch (1020) of cables being embedded in the sheath (1030).