Disclosed is an apparatus for separating and sorting USB wires. The apparatus comprises a separating apparatus for separating USB wires and a sorting apparatus provided downstream the separating apparatus. The separating apparatus comprises a first slider slidable in a horizontal plane in a reciprocating way; a second slider connected to the first slider via a sliding guide; and a teeth assembly comprising a group of first teeth and a group of second teeth. The sorting apparatus comprises a base plate; a wire holder fixed on the base plate and having a number of grooves for holding the wires therein; a sorting module arranged above the wire holder having a number of sorting slots corresponding to the number of the grooves; a gripping module mounted below the base plate and comprising a gripping head positioned at the interval between the wire holder and the sorting module; a vision module arranged above the interval for obtaining an image showing a location and a color of the wires in the grooves; and a control module for controlling the gripping head to grasp and move the wires to the corresponding slot.

A method of sealing a wiring-harness includes the steps of: a) dispensing a length of a sealing-tape onto a platform, the sealing-tape having a first-surface and a second-surface opposite the first-surface. b) separating a plurality of wire-cables from a portion of the wiring-harness. c) applying the plurality of wire-cables to a first-half of the first-surface of the sealing-tape. d) folding a second-half of the sealing-tape over the separated plurality of wire-cables such that the second-half overlays the first-half. e) pressing the second-half of the sealing-tape such that the second-half contacts the first-half between the separated plurality of wire-cables, thereby forming a cable-band. f) coiling the cable-band into a generally cylindrical-shaped seal. g) compressing the cylindrical-shaped seal isostatically such that interstitial-voids within the cylindrical-shaped seal are reduced in size.

An apparatus for sealing a wiring-harness is also provided.

A multi-core cable core aligning device is composed of a temporary holding mechanism, which is configured to arrange tips of a plurality of cores exposed at one end of a multi-core cable in a row along a predetermined arranging direction, and temporarily hold each one of the plurality of cores in such a manner as to be movable along the predetermined arranging direction, a transferring mechanism, which is configured to transfer the plurality of cores one by one while separating the plurality of cores held by the temporary holding mechanism one by one from other ones of the plurality of cores, and an aligning mechanism, which is configured to align and hold the plurality of cores with a predetermined space between adjacent ones of the plurality of cores while holding the plurality of cores transferred by the transferring mechanism one by one at spaced intervals.

A wire harness electric wire length correcting device, which corrects a design value of an electric wire length of an electric wire included in a wire harness, includes an electric wire identifying means including an identification mark, which is attached to an end portion of the electric wire, and which is to be cut off from the electric wire when the wire harness is installed on an installation target object, so as to use the identification mark to identify which electric wire an end cut off from the electric wire has been cut off from, a measuring means for measuring a length of the cut off end, and a correcting means for, for the electric wire identified by the electric wire identifying means, correcting the design value of the electric wire length of that electric wire, based on the length of the cut off end measured by the measuring means.

An apparatus includes an electronic controller having a memory device and an extruding device connected to the electronic controller. The extruding device has a dispensing head configured to dispense a dielectric material though an orifice in the dispensing head as commanded by the electronic controller. A wire feed device is connected to the electronic controller and the extruding device and is configured to feed a conductive wire through the orifice as commanded by the electronic controller. A cutting device is connected to the electronic controller and the extruding device. The cutting device severs the wire after it is fed through the orifice as commanded by the electronic controller. An electromechanical device is connected to the electronic controller and to the extruding device. The electromechanical device is configured to move the extruding device, the wire feed device, and the cutting device within a 3D space as commanded by the electronic controller.

A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.

An aspect of some embodiments of the invention relates to an automatic system for electrical wiring comprising: a wire preparation module; at least one wiring arm module comprising a wiring-end effector at its distal end for manipulating wires to be inserted in an object in need of electrical wiring; and circuitry, which coordinates the operation of said wire preparation module and said at least one wiring arm module using at least one parameter related to said need of electrical wiring.

Systems, methods, and devices providing for the robotic installation of vehicle electrical systems are described. A vehicle wiring harness includes first and second cables, a robotic gripping arm, and at least two pairs of stiffeners coupled to the cables to define folding points and corresponding segments that enable robotic folding and unfolding of the wiring harness. In other examples, a wiring harness is coupled to a plurality of electrical connectors carried by a carrier plate of an electrical control unit connection system (ECU), which is installed by robotically mating the plurality of electrical connectors carried by the carrier plate.

A system for twisting wire that includes an upper portion having a plurality of upper clamps configured to retain an upper wire end corresponding at least one wire pair. The upper portion may be selectively adjustable between a first vertical position and second vertical position. The system also includes a lower portion, disposed on vertically below the upper portion. The lower portion may include a plurality of lower clamps, each of the plurality of lower clamps may be configured to retain a first lower wire end and a second lower wire end corresponding to the at least one wire pair. The system may further include a controller configured to selectively rotate each of the lower clamps in response to instructions corresponding to a twisting program.

An electric energy transmission aluminum part and a machining process therefor including an aluminum conductive device (1) and an aluminum cable, with the aluminum cable including an aluminum conductive core (2) and an insulation layer (3) cladding a surface of the aluminum conductive core (2). An exposed section of the aluminum conductive core (2) with the insulation layer (3) stripped from the aluminum cable and at least part of the aluminum conductive core (2) clad with the insulation layer (3) are crimped inside the aluminum conductive device (1). A transition section (4) with a trapezoidal axial cross-section is provided at a junction between the insulation layer (3) and the exposed section of the aluminum conductive core (2) in the aluminum conductive device (1). Taking the transition section (4) as a demarcation point, an inner diameter of an end of the aluminum conductive device (1) that is crimped with the insulation layer (3) is greater than an inner diameter of an end of the aluminum conductive device (1) that is crimped with the aluminum conductive core (2). At least one concave structure is provided on a periphery of the aluminum conductive device (1). The concave structure provided on the surface of the aluminum conductive device (1) can effectively prevent the aluminum conductive device (1) from moving relative to a clamp, so as to solve the problem of displacement or rotation of the aluminum conductive device (1) in the clamp during welding, and improve the welding efficiency and the yield.