Systems and methods presented herein provide for elastomeric and flexible cables. In one embodiment, an elastomeric cable comprises an elastomeric core (e.g., a stretchable polymer) and at least one cabling component wound about the elastomeric core along a length of the elastomeric core.

Systems and methods presented herein provide for elastomeric and flexible cables. In one embodiment, an elastomeric cable comprises an elastomeric core (e.g., a stretchable polymer) and at least one cabling component wound about the elastomeric core along a length of the elastomeric core.

A power cable can include a conductor; an insulation layer disposed about the conductor where the insulation layer includes a first polymeric material; and a shield layer disposed about the insulation layer where the shield layer includes a second polymeric material where a solubility parameter of the first polymeric material is less than a solubility parameter of the second polymeric material.

A power cable can include a conductor; an insulation layer disposed about the conductor where the insulation layer includes a first polymeric material; and a shield layer disposed about the insulation layer where the shield layer includes a second polymeric material where a solubility parameter of the first polymeric material is less than a solubility parameter of the second polymeric material.

Exemplary methods for manufacturing a wire and resultant wires are disclosed herein. The method includes extruding a receptor cross-linkable polymer that is substantially free of curing agent about a conductive core and extruding a donor polymer in association with a curing agent. The method includes disposing the donor polymer about the receptor polymer and conductive core to create a multi-layer wire pre-product. The method also includes heat curing a multi-layer wire pre-product to form a wire.

Optical fiber cables (1001) comprising at least one optical fiber transmission medium (1006) and at least one elongated polymeric protective component (1002) surrounding at least a portion of the optical fiber transmission medium. The elongated polymeric protective component (1002) comprises a polymeric matrix material and a plurality of microcapillaries containing a polymeric microcapillary material, where the polymeric matrix material has a higher flexural modulus than the polymeric microcapillary material. Also disclosed are dies and methods for making such optical fiber cables and protective components.

Optical fiber cables (1001) comprising at least one optical fiber transmission medium (1006) and at least one elongated polymeric protective component (1002) surrounding at least a portion of the optical fiber transmission medium. The elongated polymeric protective component (1002) comprises a polymeric matrix material and a plurality of microcapillaries containing a polymeric microcapillary material, where the polymeric matrix material has a higher flexural modulus than the polymeric microcapillary material. Also disclosed are dies and methods for making such optical fiber cables and protective components.

Magnet wire including extruded insulation formed from multiple layers of different materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include a first layer of extruded thermoplastic insulation formed around the conductor and a second layer of extruded thermoplastic insulation formed around the first layer of extruded thermoplastic insulation. The first layer may be formed from a first polymeric material having a first thermal index, and the second layer may be formed from a second polymeric material having a second thermal index higher than the first thermal index.

A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.

A semifinished wire (1) for a superconducting wire containing Nb3Sn has a Cu stabilization cladding tube (2), a ring-shaped closed diffusion barrier (3) in the inside of the Cu stabilization cladding tube (2) and a plurality of PIT elements (6) in the inside of the diffusion barrier (3), each having a cladding (8) containing Cu, a small tube (9), and a powder core (10) containing Sn. The small tube (9) consists of Nb or an alloy containing Nb and the diffusion barrier (3) has a percentage of area ADF in cross-section of the semifinished wire (1) of 3% ADF 9% and a wall thickness WDF with 8 μm≦WDF≦25 μm. A plurality of filler elements (5) are arranged inside the diffusion barrier (3), with the inner sides of the filler elements (5) abutting the PIT elements (6).