A method of forming a plurality of individual heating cables sets includes creating at least a portion of a master cable set by coupling alternating sections of cold and hot cable section, each section of cold cable section having a length twice a model cold cable section length and each section of hot cable section having a length twice a model hot cable section length. A continuous metallic ground sheath is applied about substantially all of the master cable set and a continuous outer jacket is applied about the continuous metallic ground sheath. The master cable set is segmented at defined locations to create a plurality of individual heating cable sets having an overall length of the model hot cable section length plus the model cold cable section length.

A linear shape member is composed of a linear shape electrical insulating body made of a fluoropolymer resin and including a plurality of crack shape grooves on a surface thereof, and a plating layer coating the surface of the electrical insulating body. The surface of the electrical insulating body meets at least either one of two conditions: that the surface of the electrical insulating body is not lower than 40 nm in arithmetic mean roughness Ra; and that the surface of the electrical insulating body is not lower than 80 nm in root mean square roughness Rms.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.

An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.

A method for forming magnet wire includes co-extruding multiple layers of different insulating materials. A conductor may be provided, and extruded insulation may be formed around the conductor by co-extruding both a first layer of thermoplastic insulation and a second layer of thermoplastic insulation with the second layer formed around the first layer. The first layer may include a first polymeric material having a first thermal index, and the second layer may include a second polymeric material having a second thermal index higher than the first thermal index.

An RF cable includes: an inner conductor; an insulating layer extrusion molded over the inner conductor; a shielding layer covering the insulating layer; and an outer coating layer covering the shielding layer, wherein plural air holes arranged at intervals on the insulating layer and the insulating layer is coated on the outer side of the inner conductor through one-time extrusion molding.

In a method of manufacturing a rubber coated twisted wire cord, when an outer circumferential surface of a twisted wire cord that is moving from an unreeling unit to a winding unit is coated with unvulcanized rubber extruded by a rubber extruder, by a coating unit disposed between the unreeling unit and a winding unit, in a state of additional tension being imparted on the moving twisted wire cord by a tension imparting unit disposed at a nearby position on an upstream side from the coating unit in a moving direction of the twisted wire cord, the unvulcanized rubber coats the outer circumferential surface of the twisted wire cord in this state to continuously manufacture a rubber coated twisted wire cord.

In a method of manufacturing a rubber coated twisted wire cord, when an outer circumferential surface of a twisted wire cord that is moving from an unreeling unit to a winding unit is coated with unvulcanized rubber extruded by a rubber extruder, by a coating unit disposed between the unreeling unit and a winding unit, in a state of additional tension being imparted on the moving twisted wire cord by a tension imparting unit disposed at a nearby position on an upstream side from the coating unit in a moving direction of the twisted wire cord, the unvulcanized rubber coats the outer circumferential surface of the twisted wire cord in this state to continuously manufacture a rubber coated twisted wire cord.

The present disclosure discloses a hoisting cable with small diameter, high strength, and high flexibility, including an inner conductive core, an insulating layer, an outer conductive wire layer, a tensile layer, and an outer protective layer. The insulating layer is located at an outer side of the inner conductive core and provides insulation between the inner and outer conductors; the outer conductive wire layer is located at an outer side of the insulating layer; the tensile layer is located at an outer side of the outer conductive wire layer; and the outer protective layer is located at an outer side of the tensile layer. The high tensile strength can ensure the safety of hoisting operations, and the small diameter, small bend radius, and high flexibility can ensure the minimization design and the large rope capacity of a winch.