An assembly can include a housing that includes opposing ends, a longitudinal axis, an axial length defined between the opposing ends, a maximum transverse dimension that is less than the length and an interior space; circuitry disposed at least in part in the interior space; and a coated electrical conductor electrically coupled to the circuitry where the coated electrical conductor includes an electrical conductor that includes copper and a length defined by opposing ends, a polymeric electrical insulation layer disposed about at least a portion of the length of the electrical conductor, and a barrier layer disposed about at least a portion of the polymeric electrical insulation layer.

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a terminal to one end of an electric wire, a step of crimping another terminal to the other end of the electric wire, and a waterproofing step of providing a sealing member at the other end of the electric wire so as to fill gaps between conductive element wires of an element wire bundle. The waterproofing step includes, in this order, a step of applying a resin to the element wire bundle to block at least a part of an inner portion of a tubular insulating sheath, a step of waiting during curing of the resin or until the curing is completed, and a step of applying the moisture curable resin to the element wire bundle, blocking a remaining portion of the inner portion of the insulating sheath, and curing the resin.

A connecting composition and a scaling coating for wire or cable insulation is disclosed. The connecting composition comprising a PVDF copolymer and a solvent. The solvent comprises cyclic ketone, wherein the weight percent of PVDF copolymer is from 20 to 40 wt. %, preferably 20 to 35 wt. % based on the total weight of PVDF copolymer and solvent. The PVDF copolymer comprises one or more comonomers and at least 75 wt. % vinylidene fluoride units, preferable at least 80% vinylidene fluoride units and has a melt viscosity of 2 to 12, preferably 4 and 10 kPoise at 230? C. and 100 s?1.

A method of electrically insulating a conductive component for an electric machine includes applying a first dielectric material, by dispersion coating, to the conductive component to define a first dielectric coating. The method also includes applying a second dielectric material, by electrostatic coating, to define a second dielectric coating. The first dielectric coating and the second dielectric coating can then be cured.

An insulated electric wire includes a linear conductor and one or more of insulating layers formed on an outer peripheral surface of the conductor. In the insulated electric wire, at least one of the one or more of insulating layers has a plurality of pores, outer shells are disposed on peripheries of the pores, and each of the outer shells has a plurality of projections on an outer surface thereof.

An insulated electric wire includes a linear conductor and one or more of insulating layers formed on an outer peripheral surface of the conductor. In the insulated electric wire, at least one of the one or more of insulating layers has a plurality of pores, outer shells are disposed on peripheries of the pores, and each of the outer shells has a plurality of projections on an outer surface thereof.

An apparatus and method for modifying an aspect of an exterior polymer material or polymer type material of a linear substrate with a fluid. The apparatus include a variable exposure gap within which the linear substrate is exposed to the fluid. The width of the exposure gap is varied with the speed of the linear substrate traversing the exposure gap to maintain a constant exposure time of the linear substrate with the modifying fluid.

An apparatus and method for modifying an aspect of an exterior polymer material or polymer type material of a linear substrate with a fluid. The apparatus include a variable exposure gap within which the linear substrate is exposed to the fluid. The width of the exposure gap is varied with the speed of the linear substrate traversing the exposure gap to maintain a constant exposure time of the linear substrate with the modifying fluid.

This insulated flat conductive wire includes: a flat conductive wire having an aspect ratio a/b of 12 or more, wherein the aspect ratio is a ratio of a length a of a long side of a rectangular cross-section to a length b of a short side thereof; and an insulating film which consists of a polyamide-imide resin or a polyimide resin and coats the flat conductive wire, wherein the insulating film has a film thickness t1 of 10 m or more at a center portion of the long side of the rectangular cross-section, and the insulating film has a film thickness ratio t1/t2 of 0.80 to 1.35, and wherein the film thickness ratio t1/t2 is a ratio of the film thickness t1 at the center portion of the long side to a film thickness t2 at an edge portion of the long side of the rectangular cross-section.

This insulated flat conductive wire includes: a flat conductive wire having an aspect ratio a/b of 12 or more, wherein the aspect ratio is a ratio of a length a of a long side of a rectangular cross-section to a length b of a short side thereof; and an insulating film which consists of a polyamide-imide resin or a polyimide resin and coats the flat conductive wire, wherein the insulating film has a film thickness t1 of 10 m or more at a center portion of the long side of the rectangular cross-section, and the insulating film has a film thickness ratio t1/t2 of 0.80 to 1.35, and wherein the film thickness ratio t1/t2 is a ratio of the film thickness t1 at the center portion of the long side to a film thickness t2 at an edge portion of the long side of the rectangular cross-section.