A method of manufacturing a wiring harness assembly includes the steps of forming a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, forming an opening in the substrate located and sized such that a section of the plurality of electrically conductive wires is exposed within the opening, disposing a support segment within the opening, securing a connector segment including a plurality of terminals to the support segment, and placing the plurality of terminals in mechanical and electrical contact with the plurality of electrically conductive wires.

A method of manufacturing a wiring harness assembly includes the steps of forming a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, forming an opening in the substrate located and sized such that a section of the plurality of electrically conductive wires is exposed within the opening, disposing a support segment within the opening, securing a connector segment including a plurality of terminals to the support segment, and placing the plurality of terminals in mechanical and electrical contact with the plurality of electrically conductive wires.

It is disclosed a process and an apparatus for manufacturing a figure of eight cable. An extrusion head has separate extrusion dies extruding in parallel a first and second outer sheath around a first and second core, respectively, so as to provide two separate cable elements having respective longitudinal axes laying in a first plane. While the outer sheaths are in a softened state, the cable elements are passed in parallel through a twisting die which causes their longitudinal axes to lay in a second plane forming a predetermined twisting angle with respect to the first plane. This twisting causes the outer sheaths to join together, thereby forming a figure of eight cable.

It is disclosed a process and an apparatus for manufacturing a figure of eight cable. An extrusion head has separate extrusion dies extruding in parallel a first and second outer sheath around a first and second core, respectively, so as to provide two separate cable elements having respective longitudinal axes laying in a first plane. While the outer sheaths are in a softened state, the cable elements are passed in parallel through a twisting die which causes their longitudinal axes to lay in a second plane forming a predetermined twisting angle with respect to the first plane. This twisting causes the outer sheaths to join together, thereby forming a figure of eight cable.

A method for producing an elongated article with a sheath. The sheath is extruded with a predetermined wall thickness in an extrusion unit. Following the extrusion unit in a feeding direction, a part of the still moldable material is built up with the aid of a molding unit during a molding process such that a molded part forms integrally on the sheath. The molding unit is moved according to the following working cycle: the molding unit is accelerated from a starting position in the feeding direction, then it is advanced in the direction of the elongated article and the molded part is formed, the molding unit is withdrawn from the elongated article, and the molding unit is decelerated and moved from an end position, counter to the feeding direction, back in the direction of the starting position.

A method for producing an elongated article with a sheath. The sheath is extruded with a predetermined wall thickness in an extrusion unit. Following the extrusion unit in a feeding direction, a part of the still moldable material is built up with the aid of a molding unit during a molding process such that a molded part forms integrally on the sheath. The molding unit is moved according to the following working cycle: the molding unit is accelerated from a starting position in the feeding direction, then it is advanced in the direction of the elongated article and the molded part is formed, the molding unit is withdrawn from the elongated article, and the molding unit is decelerated and moved from an end position, counter to the feeding direction, back in the direction of the starting position.

An indoor rated communications cable includes a communications carrying medium surrounded by a jacket. A material used to form the jacket is a polymer including a microencapsulated ammonium octamolybdate (AOM) additive therein. In some embodiments, the polymer may include polyvinyl chloride (PVC), fluorinated ethylene propylene (FEP) or polyolefin (PO). One or more additional flame retardants may also be added to the polymer. The communications cable may be a twisted pair, fiber optic or coaxial cable. The present invention also provides a method of forming the communications cable.

An indoor rated communications cable includes a communications carrying medium surrounded by a jacket. A material used to form the jacket is a polymer including a microencapsulated ammonium octamolybdate (AOM) additive therein. In some embodiments, the polymer may include polyvinyl chloride (PVC), fluorinated ethylene propylene (FEP) or polyolefin (PO). One or more additional flame retardants may also be added to the polymer. The communications cable may be a twisted pair, fiber optic or coaxial cable. The present invention also provides a method of forming the communications cable.

A wiring harness assembly includes a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, a location feature integrally formed with the substrate, and an opening defined in the substrate located within a predetermined tolerance relative to the location feature. A section of the plurality of electrically conductive wires is exposed within the opening.

A wiring harness assembly includes a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, a location feature integrally formed with the substrate, and an opening defined in the substrate located within a predetermined tolerance relative to the location feature. A section of the plurality of electrically conductive wires is exposed within the opening.