A bus bar assembly includes, among other things, a nonconductive terminal cap that is configured to at least partially surround an electrically conductive terminal. The terminal cap has a perimeter wall that is configured to circumscribe at least a portion of the terminal to provide a gap that is configured to expose the terminal. The terminal cap includes a first attachment feature. The terminal cap also includes a bus bar that has an end that is configured to mechanically and electrically engage the terminal in an assembled condition. The terminal cap further includes a nonconductive shroud that encloses the bus bar. The shroud includes a second attachment feature that is configured to removably engage the first attachment feature in the assembled condition to secure the shroud to the terminal cap.

A bus bar assembly includes a nonconductive terminal cap that is configured to secure to an electrically conductive terminal via an attachment feature. The terminal cap has a slot that is configured to expose a terminal portion of the terminal in an assembled condition. A bus bar has an end that is configured to be received in the slot in the assembled condition in which the end is in electrical contact with the terminal portion of the terminal. A nonconductive shroud encloses the bus bar. The end extends through shroud.

A bus bar assembly includes a nonconductive terminal cap that is configured to secure to an electrically conductive terminal via an attachment feature. The terminal cap has a slot that is configured to expose a terminal portion of the terminal in an assembled condition. A bus bar has an end that is configured to be received in the slot in the assembled condition in which the end is in electrical contact with the terminal portion of the terminal. A nonconductive shroud encloses the bus bar. The end extends through shroud.

A method of manufacturing a solid insulation member and an insulation member thereof are provided. The method of manufacturing the insulation member of the present invention includes manufacturing a 3D printing material using a mixed material in which one or more materials selected from among polycarbonate (PC), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), polyamide (PA), polyoxymethylene (POM), and polyethylene terephthalate (PET), one or more fillers selected from among TiO.sub.2, SiO.sub.2, and Al.sub.2O.sub.3, and a curing agent are mixed, and which contains different amounts of the fillers at predetermined intervals in a longitudinal direction, and sequentially stacking the manufactured 3D printing material using a 3D printer to thus manufacture a target insulation member so that the mixed material containing different amounts of the fillers at predetermined intervals in a longitudinal direction of the insulation member is sequentially stacked.

A method of manufacturing a solid insulation member and an insulation member thereof are provided. The method of manufacturing the insulation member of the present invention includes manufacturing a 3D printing material using a mixed material in which one or more materials selected from among polycarbonate (PC), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), polyamide (PA), polyoxymethylene (POM), and polyethylene terephthalate (PET), one or more fillers selected from among TiO.sub.2, SiO.sub.2, and Al.sub.2O.sub.3, and a curing agent are mixed, and which contains different amounts of the fillers at predetermined intervals in a longitudinal direction, and sequentially stacking the manufactured 3D printing material using a 3D printer to thus manufacture a target insulation member so that the mixed material containing different amounts of the fillers at predetermined intervals in a longitudinal direction of the insulation member is sequentially stacked.

A bus bar assembly includes, among other things, a nonconductive terminal cap that is configured to at least partially surround an electrically conductive terminal. The terminal cap has a perimeter wall that is configured to circumscribe at least a portion of the terminal to provide a gap that is configured to expose the terminal. The terminal cap includes a first attachment feature. The terminal cap also includes a bus bar that has an end that is configured to mechanically and electrically engage the terminal in an assembled condition. The terminal cap further includes a nonconductive shroud that encloses the bus bar. The shroud includes a second attachment feature that is configured to removably engage the first attachment feature in the assembled condition to secure the shroud to the terminal cap.

A bus bar assembly includes, among other things, a nonconductive terminal cap that is configured to at least partially surround an electrically conductive terminal. The terminal cap has a perimeter wall that is configured to circumscribe at least a portion of the terminal to provide a gap that is configured to expose the terminal. The terminal cap includes a first attachment feature. The terminal cap also includes a bus bar that has an end that is configured to mechanically and electrically engage the terminal in an assembled condition. The terminal cap further includes a nonconductive shroud that encloses the bus bar. The shroud includes a second attachment feature that is configured to removably engage the first attachment feature in the assembled condition to secure the shroud to the terminal cap.

Frangible connectors can extend between and can alone couple adjacent insulator bodies together. The insulator bodies can also include counteracting frangible connectors that can be spaced from and coupled solely to a single one of the plurality of insulator bodies. The counteracting frangible connectors provide a counteracting shearing operation, which can help counteract the counterclockwise rotational movement that the frangible connectors tend to impart as they are sheared. The insulator bodies can be mounted on staples. The insulator bodies can have an upper bridge profile and the staples can have a lower crown profile opposing the upper bridge profile. The lower crown profile and the upper bridge profile can have opposite end portions that engage each other and can have central portions that are simultaneously spaced from each other to provide a central space between corresponding central portions of the insulator bridge and the staple crown.

Frangible connectors can extend between and can alone couple adjacent insulator bodies together. The insulator bodies can also include counteracting frangible connectors that can be spaced from and coupled solely to a single one of the plurality of insulator bodies. The counteracting frangible connectors provide a counteracting shearing operation, which can help counteract the counterclockwise rotational movement that the frangible connectors tend to impart as they are sheared. The insulator bodies can be mounted on staples. The insulator bodies can have an upper bridge profile and the staples can have a lower crown profile opposing the upper bridge profile. The lower crown profile and the upper bridge profile can have opposite end portions that engage each other and can have central portions that are simultaneously spaced from each other to provide a central space between corresponding central portions of the insulator bridge and the staple crown.

The present disclosure relates to an improved service entrance head that allows for replacement of the service entrance head without requiring that the wiring/lines within the service head be severed.