H01F2005/022

COIL ASSEMBLY FOR MAGNETIC ACTUATOR, MAGNETIC ACTUATOR AND MANUFACTURING METHOD
20210012938 · 2021-01-14 ·

A coil assembly for a magnetic actuator is described, the coil assembly comprising: a tubular coil holder (100) comprising a first (110) and second open distal end (120): the first open distal end comprising an outer circular rim (112) and an inner circular rim (114) separated by a circular groove (116): the second open distal end comprising an outer circular rim (122); the tubular coil holder further comprising a central circular rim (130) arranged substantially halfway between the inner circular rim of the first open distal end and the outer circular rim of the second open distal end: a coil (140) formed of a single wire (150) the coil comprising a first coil section (142) arranged in a first winding area (144) between the inner circular rim of the first open distal end and the central circular rim, and a second coil section (146) in a second winding area (148) between the central circular rim and the outer circular rim of the second distal end; the first coil section and the second coil section being wound about the tubular coil holder in opposite directions; whereby a first end (152) and a second end (154) of the single wire are arranged in the circular groove, the inner circular rim comprising a longitudinal groove (114.1) to extend the first aid and the second end of the single wire from the circular groove to the first winding area; the central circular rim composing a longindinal groove (130.1) to extend the single wire form the first winding area to the second winding area and vice versa; an external connection (160) comprising a first conductor (162) and a second conductor (164); whereby an end of the first conductor is electrically connected to the first end of the single wire so as to form a first electrical connection (166) arranged in the circular groove and an end of the second conductor is electrically connected to the second end of the single wire so as to form a second electrical connection (168) in the circular groove and wherein the first and second conductor extend through the outer circular rim via a longitudinal groove (112.1) of the outer circular rim.

TRANSFORMER INDUCTOR COMBINATION DEVICE
20210012943 · 2021-01-14 · ·

A combined transformer/inductor device includes a core having a central core leg and an outer core leg spaced apart from the central core leg, an inner bobbin disposed around the central core leg, an outer bobbin disposed around the inner bobbin and the central core leg and having an upper portion having a first oblong portion disposed around the outer core leg, a lower portion having a second oblong portion disposed around the outer core leg, and a central portion disposed around the inner bobbin and the central core leg, a first winding wound around the inner bobbin, and a second winding wound around the outer bobbin, the second winding having a first portion wound around the first oblong portion, a second portion wound around the central portion, and a third portion wound around the second oblong portion.

HIGH VOLTAGE IGNITION COIL WITH IMPROVED INSULATING CHARACTERISTICS
20200395170 · 2020-12-17 ·

An ignition coil has a ferromagnetic core with a primary coil surrounding a first portion of the ferromagnetic core and a secondary coil surrounding the second portion of the ferromagnetic core. The secondary coil is wrapped around a bobbin. The bobbin has an interior receiving the second portion of the ferromagnetic core. A form is interposed between the secondary coil and the second portion of the ferromagnetic core. The form extends longitudinally along the second portion of the ferromagnetic core. The form is of a non-ferrous metal material.

Coil device
10748695 · 2020-08-18 · ·

A coil device of solenoid type includes a coil portion having a bobbin and a conductive wire wound around the bobbin, a housing for accommodating the coil portion, and at least one fastener for fastening the bobbin and the housing. The conductive wire includes a plurality of extending portions extending along a wound wire direction on the bobbin and having gaps in a winding axis direction. The fastener is provided between the plurality of extending portions and is obliquely disposed with respect to a plane orthogonal to the winding axis direction.

Winding bobbin and winding component

A winding bobbin includes a bobbin main body constructed in a ring shape so as to house a ring-shaped core and a plurality of partitions that are provided at intervals in a circumferential direction of the bobbin main body and formed so as to protrude from a surface of the bobbin main body. A winding is formed by winding a conductive wire in winding regions on the surface that are partitioned by the partitions. The partitions each include a flange that is formed of a U-shaped plate that protrudes from the surface at three positions out of four positions that are an outer circumference, an inner circumference, and two sides of the bobbin main body, with one position omitted, and a protrusion that is formed so as to protrude from at least one out of two opening-side ends of the flange.

COIL CARRIER FOR AN ELECTROMAGNETIC SWITCH
20200075281 · 2020-03-05 ·

A coil carrier for an electromagnetic switch of a starting device including a cavity enclosed by a carrier wall for winding of a coil wire. The carrier wall may extend in an axial direction from a first end wall to a second end wall. The coil carrier may include at least one separating body protruding radially, and extending in a circumferential direction, on a side of the carrier wall facing away from the cavity. The at least one separating body may have a recess which separates a first separating body end of the at least one separating body from a second separating body end of the at least one separating body in the circumferential direction. The at least one separating body may have an axially extending body width that decreases along the circumferential direction.

TRANSFORMER, DC-DC CONVERTER AND VEHICLE

The present disclosure relates to a transformer with a modular design, the transformer comprising: a front-end assembly comprising an input electrode for receiving an input voltage; a back-end assembly comprising an output electrode, for outputting an output voltage converted by the transformer; and a magnetic core, the magnetic core being configured to assemble the front-end assembly and the back-end assembly together. The back-end assembly comprises one or more conversion modules, each conversion module being capable of independently converting the input voltage into the output voltage in collaboration with the magnetic core, and the power of the transformer is the sum of the power of all the conversion modules. The present disclosure further relates to a direct current-to-direct current converter comprising such a transformer, a vehicle comprising such a direct current-to-direct current converter, and a method for assembling such a transformer.

Ignition coil for internal combustion engine

A primary coil which includes a primary winding which is wound around a primary bobbin, and a secondary coil which includes a secondary winding which is separately wound around a secondary bobbin which includes a plurality of sections, are provided, and a winding portion of the secondary coil is configured in a state where a maximum winding height is set as 20% through 30% with respect to an axis length winding length.

Coil device and method for manufacturing same and bobbin for coil used therein
11978585 · 2024-05-07 · ·

[Object] To provide a coil device, which is small and can be easily attached to various apparatus without providing a lead wire and can be easily and inexpensively manufactured, and a method for manufacturing the coil device, and a bobbin for coil which is used in the coil device and the method. [Solution] The bobbin for coil 1 according to the present invention is for winding a conductor wire configuring an electromagnetic coil, and contains a first bobbin body 2, a second bobbin body 3 disposed in series to the first bobbin body 2, and a connecting part 4 coupling the first bobbin body 2 and the second bobbin body 3 in series. A connector part 5 incorporating a prescribed number of terminal metal fittings 6 is provided on one axial end portion of the bobbin for coil 1. Thus, since a relatively large space is not required for disposing lead wire(s) as in the prior art, the bobbin for coil is small, so that it can be inexpensively produced.

ELECTRONIC DEVICE AND METHOD FOR MANUFACTURING ELECTRONIC DEVICE
20190164686 · 2019-05-30 ·

A substrate includes primary side terminal holes into which the primary side terminals are inserted, secondary side terminal holes into which the secondary side terminals are inserted, and a slit disposed between the primary side terminal holes and the secondary side terminal holes. A transformer is mounted from the side of a mounting surface of the substrate. An insulating member is inserted into the slit from the side of a soldering surface of the substrate. The insulating member includes a protrusion portion that protrudes outside an area defined by virtual lines which are direct extension lines of the width of the slit to the side of the soldering surface. The protrusion portion is formed at a position more distant from the substrate than an end position of the shortest terminal of the primary side terminals and the secondary side terminals from the soldering surface of the substrate.