Disclosed is a method for manufacturing a front portion of a crown, including preparing a front left fabric section and a front right fabric section among six fabric sections of the crown, preparing a first fabric section by coupling and sewing the front left fabric section and the front right fabric section, preparing a second fabric section by combining two fabric sections taking the same shapes as the front left fabric section and the front right fabric section which constitute the third fabric section, to position the second fabric section inside the crown, to thereby maintain the shape of the crown, positioning the first fabric section outside and the second fabric section inside, and applying certain heat and pressure to a heating apparatus corresponding to a partial shape of the crown, thereby positioning the first fabric section and the second fabric section more closely to each other.

A method is providing for manufacturing an integrally formed cap, the method comprising: in step 1, providing a shell fabric B and a thermoplastic lining fabric C, superposing the shell fabric on a surface of the lining fabric and tightly attaching the shell fabric to the lining fabric, to obtain the fabric A needed, and providing the shaping mold matched with the shape of a cap; in step 2, cutting the fabric A obtained in Step 1 into set dimensions; and in step 3, tightly attaching the fabric A cut in Step 2 onto the shaping mold obtained in Step 1, thermally shaping the fabric A by a container, so as to integrally shape the fabric A into the cap. With the method of the invention, the production speed and quality stability can be increased, the production cost reduced, and the production process is energy-saving and environment-friendly.

A one-piece cap comprising the cap made by a hot press forming method, including a bowl-shaped cap body and a cap visor connected with the cap body; the method of making the one-piece cap comprising steps of preheating a hot pressing die, preheating a hot pressing die, pressing and shaping materials, cutting off the excessive material, and trimming for a bound edge; the one-piece cap being made without sewing or bonding the cap body and the cap visor separately in the manufacturing process, and therefore, reducing the production procedures and costs, and saving the production time and the manual labor, thus the one-piece cap has simple structure and beautiful appearance with more round and smooth lines.

A one-piece cap comprising the cap made by a hot press forming method, including a bowl-shaped cap body and a cap visor connected with the cap body; the method of making the one-piece cap comprising steps of preheating a hot pressing die, preheating a hot pressing die, pressing and shaping materials, cutting off the excessive material, and trimming for a bound edge; the one-piece cap being made without sewing or bonding the cap body and the cap visor separately in the manufacturing process, and therefore, reducing the production procedures and costs, and saving the production time and the manual labor, thus the one-piece cap has simple structure and beautiful appearance with more round and smooth lines.

A one-piece cap comprising the cap made by a hot press forming method, including a bowl-shaped cap body and a cap visor connected with the cap body; the method of making the one-piece cap comprising steps of preheating a hot pressing die, preheating a hot pressing die, pressing and shaping materials, cutting off the excessive material, and trimming for a bound edge; the one-piece cap being made without sewing or bonding the cap body and the cap visor separately in the manufacturing process, and therefore, reducing the production procedures and costs, and saving the production time and the manual labor, thus the one-piece cap has simple structure and beautiful appearance with more round and smooth lines.

A one-piece cap comprising the cap made by a hot press forming method, including a bowl-shaped cap body and a cap visor connected with the cap body; the method of making the one-piece cap comprising steps of preheating a hot pressing die, preheating a hot pressing die, pressing and shaping materials, cutting off the excessive material, and trimming for a bound edge; the one-piece cap being made without sewing or bonding the cap body and the cap visor separately in the manufacturing process, and therefore, reducing the production procedures and costs, and saving the production time and the manual labor, thus the one-piece cap has simple structure and beautiful appearance with more round and smooth lines.

A headwear support system includes a support base having a shape that is generally one-half of a hemisphere. The support base includes a front projection extending outwardly therefrom, a rear connection rib coupled to a top rear of the support base, and two diametrically-opposed apertures on a bottom rear of the support base. The headwear support system further includes a first elastic member having opposed ends, each end configured to be coupled to respective ones of the diametrically-opposed apertures and wherein the first elastic member is configured to selectively secure the headwear to the support base. The headwear support system also includes a second elastic member configured to be coupled to the rear connection rib and configured to be selectively coupled to a button of the headwear. A clip member is also included in the system and is configured to be coupled to the rear connection rib and configured to be selectively coupled to a travelling case.

A headwear support system includes a support base having a shape that is generally one-half of a hemisphere. The support base includes a front projection extending outwardly therefrom, a rear connection rib coupled to a top rear of the support base, and two diametrically-opposed apertures on a bottom rear of the support base. The headwear support system further includes a first elastic member having opposed ends, each end configured to be coupled to respective ones of the diametrically-opposed apertures and wherein the first elastic member is configured to selectively secure the headwear to the support base. The headwear support system also includes a second elastic member configured to be coupled to the rear connection rib and configured to be selectively coupled to a button of the headwear. A clip member is also included in the system and is configured to be coupled to the rear connection rib and configured to be selectively coupled to a travelling case.