H01F27/022

Method for manufacturing electronic component with coil

An inductor includes an air-core coil assembled with a T-shaped core and a composite magnetic material and resin mixture embedding the T-shaped core and the air-core coil. The air-core coil has: a coil member having a coil axis and first and second sides opposite to each other; and first and second leads that are integrally connected to the coil member. The first and second leads respectively have: first and second bent members at the first side; first and second ends at the second side; and first and second bottom extensions respectively connected between the first and second bent members and the first and second ends. The first and second bent members extend in a first direction parallel to the coil axis, the first and second ends extend in a second direction parallel to the coil axis, and the first and second bottom extensions extend perpendicular to the coil axis.

POLYMERIC MOUNTING SUSPENSION FOR A SPLIT CORE CURRENT TRANSFORMER

A split core current transformer (CT) includes a first CT core half and a first housing that houses the first CT core half. The split core CT includes a second core half and a housing that houses the second CT core half. The split core CT includes a first set of bushings configured to flexibly couple the first insulative body to the first housing to maintain contact between faces of the first CT core half and faces of the second CT core half.

MIXTURE FOR FORMING A MULTILAYER INDUCTOR AND THE FABRICATION METHOD THEREOF
20220331859 · 2022-10-20 ·

A mixture for making a multilayer inductor, wherein the mixture comprises a first magnetic powder, a second magnetic powder, and a glass material, wherein each of the first magnetic powder and the second magnetic powder comprises an amorphous or nanocrystalline magnetic powder, wherein a softening point temperature of the glass material is in a range of 300°˜430° C.

COIL COMPONENT

A coil component includes: a body having one surface and the other surface opposing each other and a plurality of walls connecting the one surface and the other surface to each other; a coil portion disposed within the body; first and second external electrodes disposed on the one surface of the body while being spaced apart from each other and connected to the coil portion; a first insulating layer disposed on the other surface of the body and extending to at least a portion of each of the plurality of walls of the body; and a second insulating layer disposed on the one surface of the body.

INDUCTOR, INDUCTOR FABRICATION METHOD, AND POWER SUPPLY CIRCUIT CONTAINING INDUCTOR
20230142850 · 2023-05-11 · ·

An inductor includes an encapsulation shell with an inductive component encapsulated inside; an input electrode exposed on a surface of the encapsulation shell and configured to receive an alternating voltage; an output electrode exposed on the surface of the encapsulation shell and configured to output a direct current voltage, where the input electrode and the output electrode are electrically isolated by the encapsulation shell; and a metal shield layer asymmetrically covering the surface of the encapsulation shell and electrically connected to the output electrode, where the metal shield layer keeps the input electrode electrically isolated from the output electrode. An inductor fabrication method and a power supply circuit containing an inductor are further provided to resolve prior-art problems such as small range and poor effect of electromagnetic shielding and potential instability of the inductor, thereby achieving a better electromagnetic shielding effect and keeping the potential of the inductor stable.

Electronic structure having a transformer
11651890 · 2023-05-16 · ·

An electronic structure comprises: a circuit board, wherein a plurality of electronic devices and a transformer are disposed on the circuit board, the transformer comprises a first coil, a second coil, and a magnetic body, wherein a molding body encapsulates at least one portion of the outer surface of the first coil, at least one portion of the outer surface of the second coil, and the plurality of electronic devices for electrically isolating the plurality of electronic devices from the transformer.

MAGNETIC CORE AND MAGNETIC ELEMENT COMPRISING SAME
20230136055 · 2023-05-04 ·

The present invention relates to a magnetic core capable of precisely maintaining the size of a gap, and to a magnetic element comprising same. A magnetic core according to one embodiment comprises: an upper core having at least a first outer leg and a second outer leg; a lower core having at least a third outer leg facing the first outer leg and a fourth outer leg facing the second outer leg; outer leg gap parts disposed between the first outer leg and the third outer leg, and between the second outer leg and the fourth outer leg. The outer leg gap parts may comprise: an adhesive; and a plurality of spherical fillers dispersed in the adhesive.

THERMAL MANAGEMENT OF TRANSFORMER WINDINGS
20230207178 · 2023-06-29 ·

A winding assembly for a transformer device includes a first and second coil with a plurality of windings, and a first set and a second set of thermally conductive plates. The first and second coils include a plurality of interleaved sets of turns. The plates of the first and second sets of the thermally conductive plates are interleaved with the sets of turns of the first and second coils respectively, and are disposed adjacent to one of the sets of turns of the first and second coils respectively, to transfer heat away from the coils. The first and second coils and the first and second sets of thermally conductive plates are encased in the resin dielectric material.

COIL DEVICE
20170372827 · 2017-12-28 · ·

A coil device includes a core member, a bobbin, a coil portion, an outer case, and a potting resin. The core member extends in a longitudinal direction. The bobbin is provided with a longitudinal concave portion communicating with a side surface opening portion open to outside and housing the core member. The coil portion is provided with a wire wound around the bobbin. The outer case is provided with a housing concave portion configured to house the bobbin housing the core member and have the coil portion. The potting resin is filled in the housing concave portion and surrounds the bobbin with the coil portion. An opening port of the housing concave portion and the side surface opening portion are open in the same direction.

BI-DIRECTIONAL POWER CONVERTER MODULE
20230208320 · 2023-06-29 · ·

A power converter comprises a chassis and an AC connector, a low-voltage DC connector and a high-voltage DC connector at an exterior surface of the chassis. An AC-DC converter circuit is positioned at least partially within the chassis and is coupled to the AC connector. A first converter circuit is positioned at least partially within the chassis and is coupled to the AC-DC converter circuit and to a high-voltage DC bus. The high-voltage DC bus is connected to the high-voltage DC connector. A second converter circuit is positioned at least partially within the chassis and is coupled to the high-voltage DC bus to a low-voltage DC bus. The low-voltage DC bus is connected to the low-voltage DC connector.