The present disclosure relates to a transformer arrangement (1) for mounting in an electrical power unit of a vehicle. The arrangement (1) comprising a transformer core (2) and a thermal shell (3) in contact with said transformer core (2). The transformer core (2) comprises a plurality of winding portions (4) extending from a common centre portion (c1) of said core (2), along a first axis (x1), a second axis (x2) and a third axis, (x3) each axis (x1, x2, x3) being orthogonal relative to each of the other axis (x1, x2, x3). Furthermore, each winding portion (4) comprises a conductive coil arrangement (5) wound around each winding portion (4).

A system includes a magnetic material supply for regulating a magnetic material flow rate of a magnetic material and a binder material supply for regulating a binder material flow rate of a binder material. A nozzle is configured for depositing a deposition mixture of the magnetic material and the binder material on a surface and a preheater is configured to preheat the deposition mixture before depositing on the surface. A controller is in operative communication with the magnetic material supply, the binder material supply, and the preheater. The controller is configured to receive an inductor core design file that represents a geometry and a magnetic permeability distribution of an inductor core, move the nozzle to one or more deposition locations, and adjust the magnetic material flow rate to the binder material flow rate to achieve a deposition mixture having a desired magnetic permeability at the deposition locations.

A system includes a magnetic material supply for regulating a magnetic material flow rate of a magnetic material and a binder material supply for regulating a binder material flow rate of a binder material. A nozzle is configured for depositing a deposition mixture of the magnetic material and the binder material on a surface and a preheater is configured to preheat the deposition mixture before depositing on the surface. A controller is in operative communication with the magnetic material supply, the binder material supply, and the preheater. The controller is configured to receive an inductor core design file that represents a geometry and a magnetic permeability distribution of an inductor core, move the nozzle to one or more deposition locations, and adjust the magnetic material flow rate to the binder material flow rate to achieve a deposition mixture having a desired magnetic permeability at the deposition locations.

The present embodiment relates to a coil device. The coil device according to the present embodiment includes: first to third coils including a connecting portion; and a coil frame including an upper receiving portion for housing the first coil, a lower receiving portion for housing the second and third coils, and a cable fixing portion for fixing each connecting portion of the first to third coils.

The present invention provides an electromagnetic apparatus with heat sink structure, comprising: metal housing, the metal housing further comprises the upper housing and the lower housing to fix the components of the electromagnetic apparatus and store the energy of the electromagnetic apparatus during operation; the electrical coil is mounted on the coil shelf and is provided with numbers of primary windings and secondary windings; the heat conductive tube is arranged in the gap of the windings for conducting the heat generated by the electrical coil to the outside of the electromagnetic apparatus. Furthermore, the conducting wire is electrically coupled to the electrical coil and transmits the input voltage and output voltage during the operation of electromagnetic apparatus.

The present invention provides an electromagnetic apparatus with heat sink structure, comprising: metal housing, the metal housing further comprises the upper housing and the lower housing to fix the components of the electromagnetic apparatus and store the energy of the electromagnetic apparatus during operation; the electrical coil is mounted on the coil shelf and is provided with numbers of primary windings and secondary windings; the heat conductive tube is arranged in the gap of the windings for conducting the heat generated by the electrical coil to the outside of the electromagnetic apparatus. Furthermore, the conducting wire is electrically coupled to the electrical coil and transmits the input voltage and output voltage during the operation of electromagnetic apparatus.

An inductor component includes an element body; and a coil in the element body. The element body includes a metal magnetic powder-containing resin having a resin and metal magnetic powder in the resin. The element body has a rectangular parallelepiped shape having first and second principal surfaces facing each other, and first, second, third and fourth side surfaces connected to the first and second principal surfaces. Each of the first and second principal surfaces has an area larger than an area of each of the first to fourth side surfaces. Each of the first side surface and the first principal surface has one or more recesses, and a deepest recess among the one or more recesses on the first side surface has a maximum depth that is larger than a maximum depth of a deepest recess among the one or more recesses on the first principal surface.

An inductor component includes an element body; and a coil in the element body. The element body includes a metal magnetic powder-containing resin having a resin and metal magnetic powder in the resin. The element body has a rectangular parallelepiped shape having first and second principal surfaces facing each other, and first, second, third and fourth side surfaces connected to the first and second principal surfaces. Each of the first and second principal surfaces has an area larger than an area of each of the first to fourth side surfaces. Each of the first side surface and the first principal surface has one or more recesses, and a deepest recess among the one or more recesses on the first side surface has a maximum depth that is larger than a maximum depth of a deepest recess among the one or more recesses on the first principal surface.

A reactor includes a coil, a magnetic core having an inner core portion inside a winding portion, and an inner interposed member insulating the winding portion from the inner core portion. The inner interposed member includes a thin portion with a small thickness formed by a recess, and a thick portion with a thickness larger than that of the thin portion. The inner core portion includes a core-side projecting portion with a shape conforming to a shape of the inner peripheral face of the thin portion. The thickness of the thin portion is 0.2 mm or more and 1.0 mm or less, and the thickness of the thick portion is 1.1 mm or more and 2.5 mm or less. Clearances are in part of a portion between the inner core portion and the inner interposed member and of a portion between the inner interposed member and the winding portion.

The present disclosure disclosed a wireless charging module manufacturing method. The method includes the following steps: forming a first heat dissipating layer on a surface of a coil; and securing a magnetic shield part to the surface of the coil away from the first heat dissipating layer. A wireless charging module is manufactured by the method. By completely cover the coil with the first heat dissipating layer in the present disclosure, the first heat dissipating layer possesses excellent heat radiation, effectively improving the heat dissipation of the coil. The thickness of the first heat dissipating layer is controllable. Therefore, an effective and highly stable heat dissipating performance can be provided without increasing the thickness and cost of the wireless charging module.