H01F27/2847

MAGNETIC DEVICE, POWER CONVERSION MODULE AND MANUFACTURING METHOD OF MAGNETIC DEVICE
20230057462 · 2023-02-23 ·

A magnetic device includes a first conductive structure, a second conductive structure and a magnetic core formed of a powder magnetic material. The first conductive structure includes a first connection part, a first conductive body and a second connection part. The first conductive body is connected between the first connection part and the second connection part. The second conductive structure includes a third connection part, a second conductive body and a fourth connection part. The powder magnetic material, the first conductive structure and the second conductive structure are laminated together. The first conductive structure and the second conductive structure are embedded in the magnetic core. The first connection part and the third connection part are exposed to the fifth surface. The second connection part and the fourth connection part are exposed to the sixth surface.

COIL COMPONENT

A coil component includes: a body including a molded portion having one surface and the other surface opposing each other, and a cover portion disposed on the one surface of the molded portion; a wound coil disposed between the molded portion and the cover portion in the body, and having first and second lead-out portions extending to one surface of the body; a first recess portion disposed in the one surface of the body; a first external electrode disposed on the one surface of the body to be connected to the first lead-out portion, and disposed along a surface of the first recess portion to have a first groove disposed therein; and a second external electrode disposed on the one surface of the body and connected to the second lead-out portion.

SANDWICH STRUCTURE POWER SUPPLY MODULE

A power supply module having at least one inductor modules, a top PCB mounted on top of the at least one inductor modules, and at least one pair of power device chips mounted on top of the top PCB, wherein power pins and signal pins for connecting the top PCB and a board that the at least one inductor modules are attached to, are implemented by metal layers wrapping each of the at least one inductor modules.

MULTI-LAYER COIL STRUCTURE AND INDUCTOR
20220367107 · 2022-11-17 ·

A multi-layer coil structure and an inductor are provided. The multi-layer coil structure includes a first coil body and a second coil body. The first coil body includes a first extension portion and a second extension portion extending in a first direction, and at least one third extension portion extending in a second direction. The second coil body includes a fourth extension portion, a fifth extension portion, and at least one sixth extension portion, the fourth extension portion and the fifth extension portion extend in the first direction, and the at least one sixth extension portion extend in the second direction. When the first coil body is detachably assembled with the second coil body, at least one first pin is formed by the first extension portion and the fourth extension portion, and at least one second pin is formed by the second extension portion and the fifth extension portion.

Reactor

A reactor includes a coil, a magnetic core having an inner core portion arranged inside a winding portion, and an inner interposed member insulating the winding portion from the inner core portion. The inner interposed member includes a thin portion with a small thickness, and a thick portion with a thickness larger than that of the thin portion. The inner core portion includes, on an outer peripheral face facing the inner interposed member, a core-side projecting portion with a shape conforming to a shape of the inner peripheral face of the thin portion. The thickness of the thin portion is 0.2 mm or more and 1.0 mm or less, and the thickness of the thick portion is 1.1 mm or more and 2.5 mm or less. There is a clearance in at least part of a portion between the inner interposed member and the winding portion.

Laminated coil and manufacturing method therefor

A laminated coil and manufacturing method therefor are disclosed. The laminated coil comprises multiple lamination units formed after a base body is folded. The lamination unit comprises an opening, a first common edge, and a second common edge; opening directions of two adjacent lamination units are opposite; the lamination unit is separately jointed with two adjacent lamination units by means of the first common edge and the second common edge, so that the base body in a laminated state forms a spiral power-on path. The base body is sequentially folded to form multiple lamination units, so that the base body in the laminated state forms the spiral power-on path to improve energy efficiency of a rectangular coil. In addition, on the basis of the laminated coil structure, the manufacturing method provided is adopted, and high precision of laminated coil can be highly efficiently manufactured.

Method for manufacturing a coil element assembly

A coil module includes a coil conductor including a plurality of coil elements and a plurality of wire electrodes disposed on a circuit board, each of the plurality of coil elements including a pair of leg portions and a bridge portion connecting one end portions of the pair of leg portions together, the plurality of coil elements being disposed to cross a winding axis. A method for manufacturing the coil module includes an assembly forming step of integrating the plurality of coil elements with resin to form a coil element assembly, and a conductor forming step of mounting the coil element assembly on the circuit board to complete the coil conductor wound about the winding axis. In the conductor forming step, the resin is introduced into a die set in which the plurality of coil elements are arranged to form a block, to thus form the coil element assembly.

COIL, PLANAR COIL AND METHOD FOR MAKING COIL
20230035952 · 2023-02-02 ·

The disclosure relates to a coil, a planar coil, and a method for making a coil. Specifically, according to an embodiment of the disclosure, a coil includes: main coil surfaces which are opposite each other and are substantially planar; and a multilayer film which is wound to form a plurality of loops which are substantially concentric, and the plurality of loops include an innermost loop including a first longitudinal direction end of the coil, and an outermost loop including a second longitudinal direction end of the coil, and the multilayer film includes a plurality of first electro-conductive layers which alternate with each other, and one or more second electrical insulation layer.

Fully Coupled Magnetic Device

The present invention relates to the technical field of coupled inductors, in particular discloses a fully coupled magnetic device, including at least two phases of circuits, with each phase formed by several coupling units connected in series. Every two phases of circuits are directly coupled through at least one coupling unit, and a direction of a magnetic field generated by DC (direct current) of one phase of the two phases of circuits is opposite to that of another phase of the two phases of circuits. The fully coupled magnetic device of the present invention provides direct coupling between any two phases of circuits, which facilitates lower phase current ripple. It has excellent scalability with the highly regular device layout. It is small in size, low in cost, and highly integrated. The device is able to be integrated into a single chip by stacking itself on top of other semiconductor chips. It is also able to be directly built on top of power management integrated circuits (IC) fabricated in advance on a silicon wafer, thereby forming a monolithically integrated power supply, a miniaturized solution with no need of external magnetic devices. The resulting integrated power supplies are able to be applied to replace the traditional discrete-component-based power solutions in a variety of applications.

METHOD FOR MANUFACTURING COIL
20230093398 · 2023-03-23 · ·

Provided is a method for manufacturing a coil enabling mass-production of good-quality coils that have an enhanced space factor in a core and enhanced heat dissipation performance and that are free from deterioration in properties due to cutting and welding.

A method for manufacturing a coil includes: a step of preparing a plurality of strip-shaped flat conductors which can constitute a helical structure body when the flat conductors are continuously joined; a welding step of forming the helical structure body by butting and pressing one end face of one of the flat conductors in a strip longitudinal direction and one end face of another one of the flat conductors in the strip longitudinal direction; an annealing step of the helical structure body); an insulation step of the helical structure body; and a molding step of forming the helical structure body into a desired shape.