H01F27/2876

Cooling system for an inductor in a power supply device of a hybrid/electric vehicle

An inductor for a boost converter in a hybrid vehicle includes a core, a coil winding, and an end cap. The coil winding is disposed about the core. The end cap is disposed over a first end of the inductor, overhangs the coil winding, defines a channel that is configured to receive fluid from a pump, defines at least one nozzle that is configured to direct fluid from an overhanging portion of the end cap and onto the coil, and defines a fluid reservoir that is in fluid communication with the channel and the at least one nozzle.

Power converters with immersion cooling

A transformer assembly includes a housing with a sealed housing interior, a transformer disposed within the housing interior and having a core with windings wrapped about the core, and a condenser mounted to the housing. The condenser is in fluid communication with the housing interior. A surface of the windings bounds a coolant channel extending between the windings and the condenser to convey coolant of a first phase to the condenser and receive coolant of a second phase from the condenser.

COIL COMPONENT
20170316858 · 2017-11-02 ·

A coil component includes an insulating layer; an annular ring-shaped coil core embedded in the insulating layer; a coil electrode wound around the coil core; an input electrode designed for external connection, disposed on a lower surface of the insulating layer, and connected to a first end of the coil electrode; and an output electrode designed for external connection, disposed on the lower surface of the insulating layer, and connected to a second end of the coil electrode. One of the input electrode and the output electrode is disposed inside the coil core in a plan view. With this configuration, unlike a conventional coil component in which both input and output electrodes are disposed outside a coil core, it is possible not only to easily reduce the area of the coil component in a plan view, but also to improve heat dissipation characteristics of the coil component.

INSULATION TYPE STEP-DOWN CONVERTER

An insulation type step-down converter includes first, second, third, and fourth secondary-side coils, and first, second, third, and fourth rectifier elements. The first, second, third, and fourth rectifier elements is capable of performing rectification such that electric currents flow alternately only in one of the first and second secondary-side coils and one of the third and fourth secondary-side coils, and electric currents flowing simultaneously in one of the first and second secondary-side coils and one of the third and fourth secondary-side coils are opposite in direction to each other so as to cancel out a magnetic flux passing through the middle leg each time when electric current flowing in the primary-side coil is changed in direction. Provided is an insulation type step-down converter which can minimize an increase in heat generated by the primary-side coil even at a large step-down ratio of a step-down transformer without raising manufacturing costs.

COIL COMPONENT
20170301456 · 2017-10-19 ·

A coil electrode 4 provided in a coil component 1a includes a plurality of inner metal pins 5a arranged on an inner peripheral side of a coil core 3, a plurality of outer metal pins 5b arranged on an outer peripheral side of the coil core 3 to form a plurality of pairs with the inner metal pins 5a, a plurality of lower wiring patterns 7 that connect lower ends of the inner metal pins 5a and the outer metal pins 5b in the pairs, and a plurality of upper wiring patterns 6 that connect upper ends of the outer metal pins 5b to upper ends of inner metal pins 5a adjacent to the inner metal pins 5a that form the pairs with the outer metal pins 5b.

COOLING STRUCTURE FOR COIL COMPONENT
20170301450 · 2017-10-19 · ·

A coil device with a cooling structure includes: a coil unit that has a core structure having one or more leg parts and one or more coils wound around the one or more leg parts; and a flow-rectifying member having a flat plate portion covering a face of the one or more coils and flow-rectifying ribs inwardly protruding from an inner surface of the flat plate portion, the flow-rectifying ribs extending in a direction parallel to center axes of the one or more coils and being positioned to face side boundaries of the face of the one or more coils. The flat plate portion and the flow-rectifying ribs form a first air cooling channel at a substantially uniform gap outside of the one or more coils along the direction parallel to the center axes thereof, the first air cooling channel passing cooling air to air-cool the one or more coils.

STATIONARY INDUCTION ELECTRICAL APPARATUS

A stationary induction electrical apparatus includes a disc winding having a structure in which a flow path for a cooling medium is provided between coils where a low voltage is generated between shield wires, an L-shaped insulation barrier is provided between coils where a high voltage is generated between the shield wires, a horizontal portion of the L-shaped insulation barrier is provided so as to closely contact an upper surface or a lower surface of the disc coil, a tip end portion in an axial direction of the L-shaped insulation barrier is provided so as to closely contact an inner surface of the disc coil which is adjacent to a pressboard insulation cylinder, and a height of the tip end portion in the axial direction is lower than a thickness of one coil.

Converter for vehicle

A converter for a vehicle including an inductor which includes at least one coil, a core including a first region having an annular planar shape, around which the at least one coil is wound, and a second region having at least one first through-hole, a case accommodating the at least one coil and the core and including at least one cooling rod inserted into the at least one first through-hole, and a fixing bolt fastened to the at least one cooling rod exposed through the at least one first through-hole to fix the core to the case.

High frequency medium voltage drive system for high speed machine applications

In one aspect, a medium voltage power converter includes a plurality of slices each having: a transformer including a plurality of primary windings to couple to a utility source of input power and a plurality of secondary windings; and a plurality of power cubes coupled to the plurality of secondary windings, each of the plurality of power cubes comprising a low frequency front end stage, a DC link, and a high frequency silicon carbide (SiC) inverter stage to couple to a high frequency load or to a high speed machine.

COIL COOLING STRUCTURE

A coil cooling structure comprises a coil which includes a strip-shaped conductor wound around a specific axis a plurality of times; an alumina layer which is formed on an end surface of the coil in the direction of the specific axis through thermal spraying of alumina and whose surface is flattened; a cooling plate which is mainly formed of alumina and has a flow passage for a cooling medium; and an adhesive which bonds the alumina layer and the cooling plate and which elastically deforms depending on a difference in thermal expansion between the alumina layer and the cooling plate.