An inductor includes a printed wiring board (PWB) and a plurality of electrically-conductive heat pipes operatively connected to the PWB. The PWB includes electrically conductive traces electrically connected to the plurality of electrically-conductive heat pipes. The traces and plurality of electrically conductive heat pipes form an inductor winding. A method of manufacturing an inductor includes mounting a plurality of electrically conductive heat pipes to a printed wiring board (PWB), wherein the PWB includes electrically conductive traces to connect the plurality of electrically-conductive heat pipes to form an inductor winding.

In one embodiment, a wireless power transfer coil structure comprises a wheel core comprising an annulus portion and at least two spoke portions arranged substantially symmetrically with respect to a geometric center of the annulus portion, the wheel core formed from a magnetic material, and a coil located on an outer surface of the annulus portion of the wheel core. In one embodiment, the wireless power transfer coil structure further comprises at least one solenoidal coil wound around the at least two spoke portions of the wheel core. In one embodiment, the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in the first direction. In one embodiment, the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in a second direction different from the first direction.

An RF transformer is provided. The RF transformer includes a ferrite core and a winding coil structure formed around the ferrite core. The winding coil structure is in electrical contact with a center portion of the ferrite core. The winding coil structure is essentially electrically and physically spaced from external portions of the ferrite core.

A structure for forming inductor windings includes a first portion and a second portion of a clamshell casing. The first portion includes a first set of electrically conductive segments, a first inner carrier, and a first outer carrier. The second portion includes a second set of electrically conductive segments, a second inner carrier, and a second outer carrier. An inductor core is mountable between the first inner carrier and the first outer carrier within the first portion. A control assembly aligns and joins the first portion to the second portion of the clamshell casing such that the first set of electrically conductive segments arranged in the first pattern that correspond to first half-turns of the inductor windings, are attached to the second set of electrically conductive segments arranged in the second pattern that correspond to second half-turns of the inductor windings, to form continuous turns around the inductor core.

A transformer includes a first core, a first primary coil, a first secondary coil, and a first insulating member. The first secondary coil includes a second conductor wound around the first core. The first insulating member covers the first secondary coil. The second conductor has a shape of a first polygon in a cross-section of the second conductor. A first corner of the first polygon has a first radius of curvature of 0.1 mm or more. The transformer thus has improved dielectric breakdown voltage and improved power efficiency.

A routing structure of electrical wires and a wire harness include multi-phase electrical wires and a magnetic core having a ring shape, around which the electrical wires are winded. The magnetic core has a division type in which the first component constituting a part of the ring shape, and the second component constituting a remaining part of the ring shape are connected. The electrical wires with all the phases may be winded around the first component.

A transformer includes a first iron core group, a second iron core group, and winding portions. The first iron core group includes iron core stacks. The second iron core group includes iron core stacks each disposed to face a corresponding one of the iron core stacks of the first iron core group. Each of the winding portions is wound around its corresponding iron core stack of the first iron core group and its corresponding iron core stack of the second iron core group, the corresponding one iron core stack of the second iron core group facing the corresponding one iron core stack of the first iron core group. The iron core stacks of the first iron core group and the iron core stacks of the second iron core group each include annular iron cores stacked alternately.

Mounting kit for a throttle with a toroidal core, wherein an insulating element which passes through the opening in the toroidal core is provided. The mounting kit includes a first half shell and a second half shell for accommodating the toroidal core, a baseplate, and a latching means and/or guide means to connect the first half shell, the second half shell, the insulating element and the baseplate to one another.

In an example, a transformer can include a core that can include a composite material and have a first permeability. The transformer can further include a primary coil that can be wound about the core. The primary coil can be configured to vary a primary magnetic energy into the core based on a primary current. The transformer can include a secondary coil that can be wound about the core. The secondary coil can be configured to establish a secondary voltage based on the primary magnetic energy. The transformer can further include an outer return that can include a laminate material and have a second permeability. The second permeability can be greater than the first permeability. The outer return can provide a magnetic-return path for magnetic energy from a first end of the core to a second end of the core.

An inductor includes a plurality of stacked core parts having aligned central openings, at least one spacer separating the core parts from one another, and a winding comprising a plurality turns wound around the stack of core parts through central openings of the core parts. The at least one spacer may include respective groups of spacers disposed between respective pairs of the core parts. In some embodiments, the at least one spacer may include a plurality of spacers disposed between first and second ones of the core parts and radially distributed in a circular pattern aligned with the first and second core parts.