A magnetic device, including a hybrid core including a first magnetic material as a first flux path that carries a low-frequency flux component and a second magnetic material as a second flux path that carries a high-frequency flux component that is a higher frequency flux component than the low-frequency flux component, in which the hybrid core controls distribution of the low-frequency flux component and substantially separates the low-frequency flux component and the high-frequency component; and at least one set of winding turns. The hybrid core includes at least one air gap to provide control over inductance of the magnetic device.

The invention comprises an apparatus, comprising: an inductor, the inductor comprising: an electrical turn about an inductor core, the inductor core comprising a ring shape; the electrical turn comprising a first width at a first radial distance from a center of the inductor core and a second width at a second radial distance from the center, the second width at least ten percent larger than the first width. Optionally and preferably, the electrical turn comprises: a first cast element and a second cast element and a mechanical connection connecting the first cast element to the second cast element, such as an aluminum weld.

The invention comprises a method for manufacturing an inductor, comprising the steps of: casting a cast winding comprising an inner cavity; inserting a first inductor core subsection into the inner cavity; inserting a second inductor core subsection into the inner cavity; and mechanically coupling the first inductor core subsection to the second inductor core subsection to form an inductor core wound by the cast windings. The method of manufacturing optionally includes the steps of: forming at least a portion of the cast winding into an arced helical shape; forming the first inductor core subsection and the second inductor core subsection into elements of a torpid shaped inductor core; deforming the cast winding to physically allow the step of inserting the first inductor core subsection into the inner cavity; and/or deforming at least a portion of the cast winding into an arced helical coil shape after the step of inserting.

A medical system comprising an internal unit; a transformer core; internal cabling comprising an internal winding around the transformer core; and an external unit comprising power supply circuitry and external cabling coupled to the power supply circuitry for enabling supply of power from the power supply circuitry to the internal unit via the transformer core. The external cabling comprises a connector including a first connector part and a second connector part; a first conductive current path between the power supply circuitry and the first connector part; a second conductive current path between the power supply circuitry and the second connector part; and a third conductive current path between the first connector part and the second connector part, conductively connecting the first connector part and the second connector part.

A dust core includes a compact containing a soft magnetic powder and also includes a cover coat for the compact. The cover coat contains a polyamideimide-modified epoxy resin. An electric/electronic component includes the dust core, a coil, and a connection terminal connected to each end portion of the coil. At least one portion of the dust core is placed so as to be located in an induced magnetic field generated by the current flowing in the coil through the connection terminal. An electric/electronic device includes the electric/electronic component.

Embodiments of a multifilar inductor with at least three windings that are switchable, having a power assigned winding denoted as P1, a suppression assigned winding denoted as B, a containment assigned winding denoted as T, a switching apparatus to switch assignments between the P1, B and T windings; and a capacitor bank, wherein B suppresses the back EMF generated by a pulse power, T contains field emitted EMF generated by the pulse power. The input pulse power input is converted to a constant current output into the capacitor bank such that its time duration is extended by the combination of the inductor windings plus the capacitor bank to thereby minimize the peak inductance below the inductor's saturation point.

A transformer assembly includes a housing, a core within an interior of the housing, and at least one winding positioned around the core. The at least one winding and the core are mounted to the housing with potting material. At least a portion of a fluid circuit is defined within at least one wall of the housing. The at least the portion of the fluid circuit is defined through an opening in the at least one wall of the housing in fluid communication with the interior of the housing. A transformer assembly includes a housing, a core within an interior of the housing, at least one winding positioned around the core, and a fluid circuit defined at least partially within at least one wall of the housing being configured such that heat is transferred to the fluid from at least one of the core and the at least one winding.

An embedded-core device including a substrate, a core embedded in the substrate, a winding arranged around the core, and a dummy pin in direct contact with the core and not in direct contact with the winding. A method of a manufacturing an embedded-core device includes providing winding pins and a dummy pin, inserting a core between the winding pins using the dummy pin such that the dummy pin is in direct contact with the core and not in direct contact with the winding pins, and sealing the core with resin.

A coil component includes a main body portion containing resin, a coil provided in the main body portion, and an outer electrode electrically connected to the coil. A recess extending from a top surface of the main body portion toward a bottom surface thereof is provided in the side surface of the main body portion. The outer electrode is disposed in the recess, and a wall layer is interposed between the outer electrode and the inner surface of the recess.

The present disclosure provides a magnetic element and a method for manufacturing same. The method includes: forming a first metal wiring layer on a surface of at least one segment of a magnetic core; forming a first metal protection layer on the first metal wiring layer; removing a portion of the first metal protection layer with a direct writing technique to expose a portion of the first metal wiring layer; and etching the exposed first metal wiring layer in such a manner that the first metal wiring layer forms at least one first pattern to function as a winding, where at least one turn of the first pattern surrounds the magnetic core. The magnetic element and the method for manufacturing the magnetic element provided in the present disclosure can improve space utilization of the magnetic element.