A transformer includes a transformer core, a first wire, which forms a first winding, and a second wire, which forms a second winding. The first and second windings are wound around the transformer core. A preformed insulation structure is arranged between the first and second winding and designed to space apart the second winding from the first winding and the transformer core. The preformed insulation structure further includes a first shell which at least partially encloses the transformer core with the first winding, and a second shell which at least partially encloses the transformer core with the first winding. The first and second shells are identical. One or more holes are defined in the first shell and the second shell. The one or more holes cover more than 10% of a surface of the preformed insulation structure.

A high-voltage transformer is disclosed. The high-voltage transformer includes a transformer core; at least one primary winding wound once or less than once around the transformer core; a secondary winding wound around the transformer core a plurality of times; an input electrically coupled with the primary windings; and an output electrically coupled with the secondary windings that provides a voltage greater than 1,1200 volts. In some embodiments, the high-voltage transformer has a stray inductance of less than 30 nH as measured on the primary side and the transformer has a stray capacitance of less than 100 pF as measured on the secondary side.

A parallel semiconductor switching system includes an input filter circuit, a plurality of switching circuits, and a current-sharing filter inductor. The switching circuits receive the filtered voltage generated by the input filter circuit, and each switching circuit outputs a respective current. The current-sharing filter inductor includes a plurality of windings. Each winding has a winding input and a winding output. The winding input of each winding is connected to a switching output of a respective switching circuit, and the winding output of each winding is connected to one another to form a common node. The node common node is connected directly to a load such that the current-sharing filter inductor shares each current output from the plurality of switching circuits so as to deliver a combined current to the load.

The present application provides a packaged gate drive circuit having a transformer. The transformer which is used to transfer both signals and power from a primary side to a secondary side. The windings of the transformer are formed using a combination of tracks and wirebond wires. The transformer is positioned in a well formed using a first insulating material and covered with a second insulating material.

An energy transfer element comprises a magnetic core having a gap in a magnetic path. Magnetizable material producing an initial flux density is positioned in the gap. One or more power windings is wrapped around the magnetic path. When the magnetizable material is magnetized the flux density produced by the magnetized material is offset from the initial flux density. The core is a toroid magnetic core or is comprised of two core pieces. The magnetizable material is an unmagnetized magnet or a mixture of a suspension medium comprising uncured epoxy and magnetizable particles. The magnetizable particles are selected from a group comprising Neodymium Iron Boron (NdFeB) based materials or Samarium Cobalt (SmCo) based material.

A transformer includes a core formed of at least one MANC alloy. The MANC alloy has a predefined permeability.

The invention comprises an inductor, such as used in processing transmission of a 3-phase power system. The inductor comprises a flat/rectangular winding with a narrow edge of the flat winding wound around a core, where the width of the winding exceeds three times the height of the inductor facing edge of the winding. The inductor optionally comprises a distributed gap particle core and/or is wound in parallel with multiple windings. Optionally, the inductor is used as part of an equal coupling common mode electrical system for processing the 3-phase transmission and/or a high frequency inverter comprising a switching device, such as a silicon carbide metal-oxide-semiconductor field-effect transistor.

An inductor assembly includes a housing including a base, a sidewall, and an insert. The base and the sidewall define a cavity and the insert being positioned within the cavity. A core assembly is positioned within the cavity. The core assembly includes a core and a plurality of windings wrapped about the core and disposed between the sidewall and the insert. A flow path is formed in the housing for receiving a coolant to remove heat from the core assembly.

A method includes: forming an interconnect structure over a semiconductor substrate. The interconnect structure includes: a magnetic core and a conductive coil winding around the magnetic core and electrically insulated from the magnetic core. The conductive coil includes horizontally-extending conductive lines and vertically-extending conductive vias electrically connecting the horizontally-extending conductive lines, wherein the magnetic core and the conductive coil are arranged in an inductor zone of the interconnect structure; and a connecting metal line adjacent to and on an outside of the inductor zone, the connecting metal line being electrical isolated from the inductor zone. The vertically-extending conductive vias include first conductive vias, second conductive vias, and a third conductive via between the first conductive vias and the second conductive vias. The connecting metal line is between, and non-overlapped with, the first conductive via and the second conductive vias vertically from a cross-sectional view.

An inductor comprises a base having a top surface, a bottom surface, and at least one side surface. The top surface is spaced from the bottom surface. The at least one side surface connects the top surface to the bottom surface. A core is located on the top surface and coupled to the base. At least one coil extends helically about the core. The at least one coil has at least one end extending outwardly from said core. At least one lead is coupled to the at least one coil and extending outwardly from the base in a coplanar relationship with the bottom surface. A circuit card assembly including the inductor and a method of manufacturing the circuit card assembly are also disclosed herein.