A inductive component is provided, which comprises a magnetic core, an insulation body formed of an electrically insulating material and having the magnetic core accommodated therein, and a coil body having at least one winding wound thereon. The insulation body comprises at least two mechanically connected insulation wall sections, which each face, at least partially, a respective side surface section of the magnetic core. The coil body comprises at least one contact element attached to a side surface section of the coil body and used for establishing an electric connection to the at least one winding, and a magnetic core accommodation in which the magnetic core accommodated in the insulation body is partially accommodated. A side surface section of the magnetic core, which faces the contact element, is covered, at least partially, by an insulation wall section of the insulation body.

An inductor element includes a first conductive portion, a second conductive portion, and a magnetic core. The first conductive portion includes a first round-about portion, a first mount portion, and a second mount portion. The second conductive portion includes a second round-about portion, a third mount portion, and a fourth mount portion. The magnetic core houses at least a part of the first and second conductive portions so that each mount surface of the first to fourth mount portions is exposed from one side of the magnetic core. The first and second conductive portions are arranged so that the first and second directions are substantially parallel and opposite to each other. The first and third mount portions are at least partially overlapped with each other in a third direction perpendicular to the first and second directions.

Terminal electrodes are disposed on mounting surfaces of flanges of a substantially drum-shaped core that are directed to a mounting substrate. A rounded surface is formed on the mounting surface. An end portion of the wire extends along the rounded surface from a side on which the inner end surface is present toward a side on which the outer end surface is present.

A reactor includes: an outer peripheral iron core; three leg iron cores; and three coils, each of the coils having an input side coil end and an output side coil end projecting from a same end surface on an end side in the axial direction of the three leg iron cores, where the three coils include two first coils in which a projecting position of the input side coil end and a projecting position of the output side coil end has a first relative positional relationship and include one second coil having a second relative positional relationship opposite to the first relative positional relationship and where winding directions from the input side coil end to the output side coil end of the first and the second coils are reversed to each other.

The invention comprises an apparatus, comprising: an inductor, the inductor comprising: an electrical turn about an inductor core, the inductor core comprising a ring shape; the electrical turn comprising a first width at a first radial distance from a center of the inductor core and a second width at a second radial distance from the center, the second width at least ten percent larger than the first width. Optionally and preferably, the electrical turn comprises: a first cast element and a second cast element and a mechanical connection connecting the first cast element to the second cast element, such as an aluminum weld.

A laminated coil and manufacturing method therefor are disclosed. The laminated coil comprises multiple lamination units formed after a base body is folded. The lamination unit comprises an opening, a first common edge, and a second common edge; opening directions of two adjacent lamination units are opposite; the lamination unit is separately jointed with two adjacent lamination units by means of the first common edge and the second common edge, so that the base body in a laminated state forms a spiral power-on path. The base body is sequentially folded to form multiple lamination units, so that the base body in the laminated state forms the spiral power-on path to improve energy efficiency of a rectangular coil. In addition, on the basis of the laminated coil structure, the manufacturing method provided is adopted, and high precision of laminated coil can be highly efficiently manufactured.

The invention comprises a method for manufacturing an inductor, comprising the steps of: casting a cast winding comprising an inner cavity; inserting a first inductor core subsection into the inner cavity; inserting a second inductor core subsection into the inner cavity; and mechanically coupling the first inductor core subsection to the second inductor core subsection to form an inductor core wound by the cast windings. The method of manufacturing optionally includes the steps of: forming at least a portion of the cast winding into an arced helical shape; forming the first inductor core subsection and the second inductor core subsection into elements of a torpid shaped inductor core; deforming the cast winding to physically allow the step of inserting the first inductor core subsection into the inner cavity; and/or deforming at least a portion of the cast winding into an arced helical coil shape after the step of inserting.

A magnetic component includes a main magnetic core, a power winding coupled to the main magnetic core, a variable reluctance core element arranged in a flux path of the main magnetic core and including a saturable magnetic core and a control winding coupled to the saturable magnetic core. The control winding is isolated relative to the power winding and configured to selectively saturate a section of the saturable magnetic core.

Magnetic core assemblies include a skewing feature that introduces transverse components into the power flux density vector are disclosed herein. A magnetic core assembly comprises a lower core having a center section and an upper core having a center section. The center sections are aligned to form a center post. A power winding that receives current is wrapped around the center post. The core assembly further comprises a power flux density vector that has transverse and non-transverse components. The transverse components have a higher magnetic reluctance than the non-transverse components. When the assembly is used with a transverse winding, the transverse components from the magnetic core assembly produce a transverse voltage waveform on the transverse winding. The transverse voltage waveform may be observed to detect a change in the sign of the slope of the transverse voltage waveform. The change in the sign of the slope indicates magnetic saturation.

A reactor including: a coil including a pair of winding portions that are arranged side by side; a magnetic core including inner core portions that are provided inside the winding portions, and an outer core portion that is exposed to the outside from the winding portions; and a casing that houses a combined member that includes the coil and the magnetic core combined with each other. The casing includes: a bottom plate on which the combined member is placed; and a side wall that stands on the bottom plate, and the side wall is provided with a cutout for the core, through which at least a portion of the outer core portion is exposed to the outside of the casing.