H01F27/32

Method for manufacturing a coil element assembly

A coil module includes a coil conductor including a plurality of coil elements and a plurality of wire electrodes disposed on a circuit board, each of the plurality of coil elements including a pair of leg portions and a bridge portion connecting one end portions of the pair of leg portions together, the plurality of coil elements being disposed to cross a winding axis. A method for manufacturing the coil module includes an assembly forming step of integrating the plurality of coil elements with resin to form a coil element assembly, and a conductor forming step of mounting the coil element assembly on the circuit board to complete the coil conductor wound about the winding axis. In the conductor forming step, the resin is introduced into a die set in which the plurality of coil elements are arranged to form a block, to thus form the coil element assembly.

Coil component

A coil component includes: a body including a magnetic material, coil pattern layers disposed in the magnetic material, a core portion surrounded by the coil pattern layers, and an insulating layer disposed in the core portion and between adjacent coil pattern layers among the coil pattern layers, wherein each of the coil pattern layers comprises a spiral-shaped pattern; and an external electrode disposed on the body.

Magnet wire with thermoplastic insulation

Magnet wire included extruded insulation formed from a blend of two or more different polymeric materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include at least one layer of extruded insulation formed from a blend of a first polymeric material and a second polymeric material different than the first polymeric material. The first polymeric material may include one of polyetheretherketone, polyaryletherketone, polyetherketoneketone, polyphenylsulfone, polyphenylene sulfide, or polybenzimidazole. The second polymeric material may include one of polyphenylsulfone, polyetherimide, polyethersulfone, polyphenylene sulfide, polycarbonate, or polyester.

Magnet wire with thermoplastic insulation

Magnet wire included extruded insulation formed from a blend of two or more different polymeric materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include at least one layer of extruded insulation formed from a blend of a first polymeric material and a second polymeric material different than the first polymeric material. The first polymeric material may include one of polyetheretherketone, polyaryletherketone, polyetherketoneketone, polyphenylsulfone, polyphenylene sulfide, or polybenzimidazole. The second polymeric material may include one of polyphenylsulfone, polyetherimide, polyethersulfone, polyphenylene sulfide, polycarbonate, or polyester.

COIL, PLANAR COIL AND METHOD FOR MAKING COIL
20230035952 · 2023-02-02 ·

The disclosure relates to a coil, a planar coil, and a method for making a coil. Specifically, according to an embodiment of the disclosure, a coil includes: main coil surfaces which are opposite each other and are substantially planar; and a multilayer film which is wound to form a plurality of loops which are substantially concentric, and the plurality of loops include an innermost loop including a first longitudinal direction end of the coil, and an outermost loop including a second longitudinal direction end of the coil, and the multilayer film includes a plurality of first electro-conductive layers which alternate with each other, and one or more second electrical insulation layer.

Reactor

A reactor includes an assembly, stored in a case, including a coil and a magnetic core; an insertion member, having a type A durometer hardness of 50 or higher, that is stored side-by-side with the assembly; and a sealing resin portion that fills the case. The case includes a bottom portion and a side wall portion. The insertion member includes a leading end portion separated from the bottom portion via a gap. A space formed between the assembly and the case and between the insertion member and the case includes a first region provided between the bottom portion and the leading end portion and a second region that is a region other than the first region. The sealing resin portion includes a first resin portion that fills the first region and a second resin portion that fills at least a portion of the second region.

Coil and motor using same

A coil includes: a series of turns constituted by a first turn to an n-th turn of a conductive wire having a polygonal cross-section, where n is an integer equal to or larger than 3, and the conductive wire is wound in a spiral shape and is stacked in a direction from downward toward upward; and an insulating member disposed on either an upper surface or a lower surface of an i-th turn, where i is an integer satisfying 1≤i≤n.

Linear variable differential transformer

A linear variable differential transformer includes: a moving portion having a shape extending in a direction of an axial line; a bobbin including a through hole formed such that the moving portion is movable in the direction of the axial line, an outer circumferential surface of the bobbin having a shape inclined symmetrically with respect to a center line thereof based on the direction of the axial line; a primary coil wound around the outer circumferential surface of the bobbin; and a secondary coil wound around the wound primary coil, a wound outer surface of the secondary coil having a shape parallel to the axial line.

System and method of determining age of a transformer
11486939 · 2022-11-01 · ·

A method of determining polymerisation of transformer insulation within a transformer. The method includes the steps of measuring a first and second moisture activity of oil in a transformer, and a first and second temperature of the transformer. The method further includes calculating the ratio of the gradients of the moisture equilibrium curves associated with the moisture activity and the temperature. The calculated ratio can then be used to characterise the polymerisation of the insulation and age of the transformer.

System and method of determining age of a transformer
11486939 · 2022-11-01 · ·

A method of determining polymerisation of transformer insulation within a transformer. The method includes the steps of measuring a first and second moisture activity of oil in a transformer, and a first and second temperature of the transformer. The method further includes calculating the ratio of the gradients of the moisture equilibrium curves associated with the moisture activity and the temperature. The calculated ratio can then be used to characterise the polymerisation of the insulation and age of the transformer.