H01F41/0206

Electric motor, laminated iron core and manufacturing method therefor

Provided are an electric motor, a laminated iron core, and a manufacturing method. In. an embodiment, the method includes S1: introducing inert gas into an additive manufacturing printing apparatus, pouring silicon steel metal particles into a fanning cylinder of the apparatus, and performing laser scanning on the silicon steel metal particles to gradually melt the silicon steel metal particles into at least one silicon steel metal layer; and S2: continuing to pour silicon steel metal particles into the forming cylinder, and stopping performing laser scanning on the silicon steel metal particles or reducing the laser power executing the laser scanning, such that the silicon steel metal particles do not entirely melt and form an insulating layer. Execution of steps S1 and S2 is alternated until a laminated iron core having a plurality of alternating silicon steel metal layers and insulating layers is formed.

Surface mount coil component and manufacturing method for the same, and DC-DC converter

A surface mount coil component includes an element body defining a compact including magnetic material particles; a coil that is buried, excluding an end portion of the coil, in the element body; and an input-output terminal electrically connected to the end portion of the coil. A thermoplastic resin layer is provided on a surface on a mounting surface side of the element body. An interlayer connection conductor is provided in the thermoplastic resin layer. The input-output terminal is provided on a surface of the thermoplastic resin layer and is electrically connected to the end portion of the coil via the interlayer connection conductor.

Assembly device for three-dimensional triangular iron core

An assembly device for a three-dimensional triangular iron core is provided according to the present application, including iron core driving devices each for driving an iron core to be assembled with adjacent iron cores. There are three iron core driving devices, and each of the iron core driving devices includes an iron core fixing device and a driving assembly for driving the iron core fixing device to move. When the three-dimensional triangular iron core is required to be assembled, firstly, the three iron cores are mounted on the corresponding iron core fixing devices respectively, then the iron core fixing devices are driven by driving assemblies to move toward one another, thereby driving adjacent iron cores to move toward each other until the adjacent iron cores are assembled, and then each two adjacent iron cores are wound and assembled.

Current transducer with coil former
11422162 · 2022-08-23 · ·

Current transducer including a housing comprising a coil support, a magnetic core extending between a first end and a second end, and a coil comprising a plurality of windings formed around the coil support. The coil support comprises a core receiving channel within which the magnetic core is inserted, the coil support comprising a radially inner support portion and a radially outer support portion between which the core receiving channel is disposed. The radially inner support portion is slidably movable with respect to the radially outer support portion.

Alloy and method for producing a magnetic core

An alloy having a formula Fe.sub.aCo.sub.bNi.sub.cCu.sub.dM.sub.eSi.sub.fB.sub.gX.sub.h is provided. M is at least one of V, Nb, Ta, Ti, Mo, W, Zr, Cr, Mn and Hf; a, b, c, d, e, f, g are in at. %; X denotes impurities and optional elements P, Ge and C; and a, b, c, d, e, f, g, h satisfy the following:
0≤b≤4,
0≤c<4,
0.5≤d≤2,
2.5≤e≤3.5,
14.5≤f≤16,
6≤g≤7,
h<0.5, and
1≤(b+c)≤4.5, where a+b+c+d+e+f+g=100. The alloy has a nanocrystalline microstructure, a saturation magnetostriction of |λ.sub.s|≤1 ppm, a hysteresis loop with a central linear part, and a permeability (μ) of 10,000 to 15,000.

Surface mount coil component, method of manufacturing the same, and DC-DC converter using the same

A surface mount coil component includes an element body with a first surface, a second surface that opposes the first surface, and a third surface connecting the first surface and the second surface, the element body being defined by a compact including magnetic particles; a first conductor pattern provided at the first surface of the element body; a second conductor pattern provided at the second surface of the element body; input/output terminals provided at the third surface of the element body; and metal pins embedded in the element body, ends of each metal pin being connected to the first and second conductor patterns. The first conductor pattern, the second conductor pattern, and the metal pins define a coil conductor. The input/output terminals are defined by a pair of metal pins exposed at the third surface.

ELECTRIC MOTOR, LAMINATED IRON CORE AND MANUFACTURING METHOD THEREFOR

Provided are an electric motor, a laminated iron core, and a manufacturing method. In an embodiment, the method includes S1: introducing inert gas into an additive manufacturing printing apparatus, pouring silicon steel metal particles into a forming cylinder of the apparatus, and performing laser scanning on the silicon steel metal particles to gradually melt the silicon steel metal particles into at least one silicon steel metal layer; and S2: continuing to pour silicon steel metal particles into the forming cylinder, and stopping performing laser scanning on the silicon steel metal particles or reducing the laser power executing the laser scanning, such that the silicon steel metal particles do not entirely melt and form an insulating layer. Execution of steps S1 and S2 is alternated until a laminated iron core having a plurality of alternating silicon steel metal layers and insulating layers is formed.

Articles of manufacture and methods for additive manufacturing of articles having desired magnetic anisotropy

A method for additive manufacturing of an article having a controlled magnetic anisotropy includes: forming a metallic layer of the article using additive manufacturing, the metallic layer having a magnetic anisotropy aligned in a first direction; forming a subsequent metallic layer of the article using additive manufacturing, the subsequent metallic layer having the magnetic anisotropy aligned in a second direction different from the first direction; and repeating the forming of subsequent metallic layers of the article to form at least a portion of the article, each subsequent metallic layer having the magnetic anisotropy aligned in a different direction than a previous metallic layer.

One-step processing of magnet arrays

A method of forming an annealed magnet includes positioning a magnetizing array ring concentrically with a ring of bulk magnetic material to form an assembly, the magnetizing array ring having a magnetic field defining directions for orienting grains of the ring of bulk magnetic material, placing the assembly in a furnace, and operating the furnace to anneal the ring of bulk magnetic material and grow the grains in the directions. A magnetic array assembly includes a furnace; and an assembly including (i) a ring of bulk magnetic material having grains and (ii) a magnetizing array ring concentric with the ring of bulk magnetic material, and having a magnetic field defining directions for orienting the grains during growth thereof in a presence of heat from the furnace.

Material handling system
20220219959 · 2022-07-14 ·

A material handling system for engaging and transporting material. The material handling system includes a mouth and a hydraulic actuator for pivoting a tooth within the mouth. Once a material has been positioned within the mouth, the hydraulic piston actuates the tooth to secure the material within the mouth. The tooth is preferably configured and oriented to move into tighter engagement with the material as gravity or other forces attempt to remove the material from the mouth. The bottom jaw of the mouth tapers to a tip that allows the system to more easily pick up material from a surface and to more easily maneuver the tip into tight spaces. The hydraulic piston allows an operator to release the tooth whenever desired and a check valve provided on the hydraulic piston prevents the system from inadvertently dropping material. The material handling system includes a vehicle mounted boom coupled to the mouth so that material engaged by the mouth may be transported to another desired location.