A method for producing one or more concave cut-outs on a main body, which is in particular substantially cylindrical, more particularly one or more grooves on a magnetic armature, a push rod, or a magnetic keeper plate, includes the following steps: providing a main body, which is in particular substantially cylindrical and has a first axis of rotation, rotating the cylindrical main body around the first axis of rotation in a first rotational direction by means of a lathe, and rotating a striking tool, which is provided with a number of fly cutters, around a second axis of rotation, which extends in parallel and offset in relation to the first axis of rotation in a second rotational direction, which is opposite to the first rotational direction, in such a way that the fly cutter engages in a material-removing manner in the main body to produce the cut-out.

A magnetic core includes a winding core and first and second flanges connected to the winding core. First and second terminal electrodes are connected to a lead frame. The first flange is bonded to the first and second terminal electrodes. Third and fourth terminal electrodes are bonded to the second flange. First and second insulation-coated conductive wires are wound about the winding core. The first and second insulation-coated conductive wires are connected to the first and second terminal electrodes and the third and fourth terminal electrodes. The lead frame is bent so as to rotate the magnetic core by 90 degrees with respect to the lead frame. A magnetic plate is bonded to the magnetic core. The magnetic core is removed from the lead frame by removing the first and second terminal electrodes from the lead frame, thereby providing a common-mode choke coil. The common-mode choke coil having stable electrical performance is produced efficiently by the above method.

A mother substrate that enables winding cores to be obtained in a manner in which the mother substrate is divided along x-direction division lines and y-direction division lines is prepared. Subsequently, x-direction division grooves are formed along the x-direction division lines on a first main surface of the mother substrate, y-direction division grooves are formed along the y-direction division lines on the first main surface, and shallow bottom surface exposure grooves, for exposing surfaces that are to be core portion bottom surfaces, are formed on the first main surface. The mother substrate is divided by performing a flattening process on a second main surface of the mother substrate that is opposite the first main surface until the second main surface reaches the x-direction division grooves and the y-direction division grooves to obtain the winding cores that are separated from each other.

A power transformer can include: a magnet layer that is the only magnet layer in the power transformer; at least one primary winding layer having a plane that is parallel to the magnet layer; at least one secondary winding layer having a plane that is parallel to the magnet layer; and where along a vertical direction of the transformer, both the primary and secondary winding layers are located on a same side of the magnet layer.

According to one configuration, an inductor device comprises: core material and one or more electrically conductive paths. The core material is magnetically permeable and surrounds (envelops) the one or more electrically conductive paths. Each of the electrically conductive paths extends through the core material of the inductor device from a first end of the inductor device to a second end of the inductor device. The magnetically permeable core material is operative to confine (guide, carry, convey, localize, etc.) respective magnetic flux generated from current flowing through a respective electrically conductive path. The core material stores the magnetic flux energy (i.e., first magnetic flux) generated from the current flowing through the first electrically conductive path. One configuration herein includes a power converter assembly comprising a stack of components including the inductor device as previously described as well as a first power interface, a second power interface, and one or more switches.

A magnetic connector assembly has two independent magnetic components sharing a common core structure. The magnetic assembly includes first and second bobbins, and includes a magnetic core. The magnetic core includes first and second core halves, each half including a main core body, a first outer leg, a second outer leg, and a middle leg. The first outer leg fits within a passageway of the first bobbin. The second outer leg fits within a passageway of the second bobbin. The middle leg fits between the two bobbins.

A magnetic connector assembly has two independent magnetic components sharing a common core structure. The magnetic assembly includes first and second bobbins, and includes a magnetic core. The first bobbin is positioned perpendicularly to the second bobbin. The magnetic core includes at least two core pieces. In an exemplary embodiment, the magnetic core includes first, second, and third core pieces. The first core piece includes at least a first primary middle leg configured to fit within a passageway of the first bobbin and a first auxiliary middle leg configured to fit within a passageway of the second bobbin. The second core piece includes at least a second primary middle leg configured to fit within the passageway of the first bobbin. The third core piece includes a second auxiliary middle leg configured to fit within the passageway of the second bobbin. The auxiliary legs are perpendicular to the primary legs.

An inductor component including a magnetic layer in which a magnetic metal powder is dispersedly present in a base material made of an insulation material and an inductor wiring line laminated on a surface of the magnetic layer. The inductor wiring line includes an anchor portion extending from a main face of the inductor wiring line on a side of the magnetic layer and covering a surface of the magnetic metal powder in the magnetic layer.

Disclosed herein is a coil component that includes: a drum-shaped core including a first flange part, a second flange part, and a winding core part positioned between the first and second flange parts; a plurality of first terminal electrodes provided on the first flange part; a plurality of second terminal electrodes provided on the second flange part; and a plurality of wires wound around the winding core part, each of the plurality of wires having a first end connected to an associated one of the first terminal electrodes, and having a second end connected to an associated one of the second terminal electrodes. Each of the first and second flange parts has a tapered groove whose side surfaces are inclined. The plurality of wires are accommodated in the tapered grooves.

An inductive device may be provided, including a substrate and an inductive structure arranged over the substrate. The inductive structure may include a bottom metal winding layer; a top metal winding layer arranged further away from the substrate than the bottom metal winding layer; a magnetic core layer arranged between the bottom metal winding layer and the top metal winding layer; a connector arranged to electrically connect the bottom metal winding layer and the top metal winding layer; and a top metal ring element arranged around the top metal winding layer, spaced apart from the top metal winding layer. The inductive device may further include a guard ring element arranged under the top metal ring element and around the magnetic core layer, spaced apart from the magnetic core layer; wherein the guard ring element may include a magnetic material.