A coil component includes a drum-shaped core including a core portion that extends in a length direction of the coil component and a first flange portion provided on a first end portion of the core portion, and first and second terminal electrodes provided on the first flange portion. The first and second terminal electrodes each include a base electrode formed on a surface of the first flange portion and a plating layer that covers the base electrode. The base electrode includes a bottom-surface base electrode portion on a bottom surface, an end-surface base electrode portion on an end surface, and a side-surface base electrode portion on a first side surface. The end-surface base electrode portion has a height greater than that of the first crotch portion. The side-surface base electrode portion has a height less than that of the first crotch portion.

A transformer with a bobbin for preventing a crack may include a lower core configured to be provided with a lower assembling jaw, a bobbin for preventing a crack configured to have a center rib which is provided with a lower core crack preventing part inserted into the lower assembling jaw and an upper core crack preventing part formed at an opposite side to the lower core crack preventing part, having a predetermined thickness, a bus bar configured to penetrate through the center rib, an insulating plate configured to be stacked on an upper end surface of the bus bar, and an upper core inserted into the insulating plate and the bus bar and inserted into the upper core crack preventing part.

Elements formed from magnetic materials and their methods of manufacture are presented. Magnetic materials include a magnetic alloy material, such as, for example, an Fe-Co alloy material (e.g., the Fe-Co-V alloy Hiperco-50(R)). The magnetic alloy materials may comprise a powdered material suitable for use in additive manufacturing techniques, such as, for example direct energy deposition or laser powder bed fusion. Manufacturing techniques include the use of variable deposition time and energy to control the magnetic and structural properties of the materials by altering the microstructure and residual stresses within the material. Manufacturing techniques also include post deposition processing, such as, for example, machining and heat treating. Heat treating may include a multi-step process during which the material is heated, held and then cooled in a series of controlled steps such that a specific history of stored internal energy is created within the material. Magnetic elements may include, for example, motors, generators, solenoids and swtiches, sensors, transformers, and hall thrusters, among other elements.

A transformer assembly with shrinkage compensation during drying or curing of the windings including: a core having two yokes and two legs, a winding provided about at least one of the two legs of the core, the winding being insulated by an insulating material, a metal profile per yoke, extending in parallel to the respective yoke and being mounted to it, and two pistons seated in the metal profiles, the pistons being movable along their axial direction which is parallel to the longitudinal axis of the at least one winding, wherein the at least two pistons exert a force on the at least one winding in an axial direction of the windings.

A coil component includes a magnetic laminate, a coil conductor having conductor patterns disposed in the magnetic laminate and extending around the coil axis, and a cover layer disposed on one end of the magnetic laminate in the direction along the coil axis. The magnetic laminate includes first magnetic layers disposed between the conductor patterns, and second magnetic layers disposed between the first magnetic layers. The first magnetic layers contain first soft magnetic metal particles having a first average particle size, the second magnetic layers contain second soft magnetic metal particles having a second average particle size, the cover layer contains third soft magnetic metal particles having a third average particle size larger than the second average particle size. In the direction perpendicular to the coil axis A, the first magnetic layers project outward from the second magnetic layers, and the second magnetic layers project outward from the cover layer.

A method for manufacturing a laminated iron core includes setting a blanking position on a strip-shaped workpiece for iron core pieces each including a yoke piece part having a linear shape and a magnetic pole piece part extending from the yoke piece part, such that a pair of iron core pieces are opposed each other and the magnetic pole piece part of one iron core piece is arranged between adjacent magnetic pole piece parts of the other iron core piece among the pair of iron core pieces, simultaneously blanking a front end side of the magnetic pole piece part and a back surface side of the yoke piece part of the one iron core piece from the strip-shaped workpiece before simultaneously blanking those of the other iron core piece from the strip-shaped workpiece, and blanking the iron core pieces from the strip-shaped workpiece.

A magnetic core including a winding core portion; and a flange portion provided on the axial end side of at least one of the winding core portion, wherein the flange portion is formed such that contour line OL1 of cross-section P, of the flange portion, which becomes perpendicular with respect to the axis line of the winding core portion forms a shape of a first irregular convex polygon which is substantially a non-regular polygon and also a convex polygon, and the contour line OL1 contacts with respect to all of sides Sb1, Sb2, Sb3 and Sb4 which are the four sides of a first circumscribed rectangle which becomes minimum within imaginary rectangles circumscribed with the contour line OL1 and also, the contour line OL1 includes side Sa1 and side Sa2 which respectively overlap with portions of respective ones of the side Sb1 and the side Sb2.

Techniques for forming highly stretchable electronic interconnect devices are disclosed herein. In one embodiment, a method of fabricating an electronic interconnect device includes forming a layer of an adhesion material onto a surface of a substrate material capable of elastic and/or plastic deformation. The formed layer of the adhesion material has a plurality of adhesion material portions separated from one another on the surface of the substrate material. The method also includes depositing a layer of an interconnect material onto the formed layer of the adhesion material. The deposited interconnect material has regions that are not bonded or loosely bonded to corresponding regions of the substrate material, such that the interconnect material may be deformed more than the adhesion material attached to the substrate material. In certain embodiments, the interconnect material can also include a plurality of wrinkles on a surface facing away from the substrate material.

The flexible soft magnetic core (1) includes parallel continuous ferromagnetic wires (4) embedded in a core body (2) made of the polymeric medium (3). The continuous ferromagnetic wires (4) extend from one end to another end of said core body (2), are spaced apart from each other and are electrically isolated from each other by the polymeric medium (3). The method for producing the flexible soft magnetic core (1) comprises embedding continuous ferromagnetic wires (4) into an uncured polymeric medium (3) by means of a continuous extrusion process, curing the polymeric medium (3) with the continuous ferromagnetic wires (4) embedded therein to form a continuous core precursor (10), and cutting said continuous core precursor (10) into discrete magnetic cores (1).

Disclosed are a common mode filter and a manufacturing method thereof. The common mode filter in accordance with an aspect of the present invention includes: a substrate; a filter layer including a coil and a dielectric layer and disposed on the substrate and configured to remove a signal noise; and a magnetic layer being laminated on the filter layer, and a surface of the filter layer being joined with the magnetic layer can be formed to be flat by having the coil embedded in a surface of the filter layer being joined with the magnetic layer in such a way that one surface of the coil is exposed.