H01F41/0253

ADDITIVELY MANUFACTURED MAGNETIC MATERIALS WITH STRUCTURAL DESIGNS
20220200365 · 2022-06-23 ·

An electric machine stator includes a soft magnetic yoke having a cylindrical yoke body extending along a central axis, with an outer surface and an inner periphery defining a central opening about the central axis, and a plurality of soft magnetic stator teeth. Each stator tooth defines a first set of air pockets, and a second set of air pockets. An electric machine rotor and permanent magnet material with air pockets are also provided.

Programmable soft materials containing ferromagnetic domains and methods of making

A responsive material having an elastomeric matrix in which ferromagnetic particles are dispersed so as to have a predetermined magnetization pattern which, when exposed to an external magnetic field, changes the shape of the responsive material from an initial shape to a predetermined transformed shape dictated by the magnetization pattern. An initial shape of the responsive material is formed by direct ink printing while applying magnetic fields to a dispensing nozzle to align the particles and gives rise to the desired magnetization pattern.

Soft body robotic device

A soft body robotic device includes a body made at least partly from a polylactic-acid-based material, and a magnetic movement mechanism connected to the body. The magnetic movement mechanism is configured to support movement of the soft body robotic device and to interact with an external magnetic control device for movement of the soft body robotic device.

Production Method of Self-Magnetised Net-Shape Permanent Magnets by Additive Manufacturing

A method of producing a permanent magnet includes forming a magnetisable workpiece by additive manufacturing and forming the permanent magnet by partitioning the magnetisable workpiece. The additive manufacturing includes steps of forming a first powder layer by depositing a first powder, the first powder being ferromagnetic; forming a first workpiece layer of the magnetisable workpiece by irradiating a predetermined first area of the first powder layer by means of a focused energy beam to fuse the first powder in the first area; and repeating the above steps multiple times to form further workpiece layers of the magnetisable workpiece. The permanent magnet is formed by partitioning the magnetisable workpiece, where an exposed surface of the permanent magnet formed by the partitioning is non-parallel to the first workpiece layer, and where the permanent magnet produces an external magnetic field having a magnetic field strength of at least 1 kA/m.

MANUFACTURING METHOD OF MAGNET UNIT FOR WIRELESS CHARGING
20220172888 · 2022-06-02 ·

The invention discloses a manufacturing method of magnet unit for wireless charging, including the steps: installing multiple magnetic elements onto a first carrier made of non-magnetic material; moving the first carrier into a magnetizing machine to magnetize all the magnetic elements so that each magnetic element becomes a magnet piece, an N-pole and an S-pole are formed on different portions of the same surface of the magnet piece; installing the magnet pieces onto a second carrier made of magnetically permeable material to form a magnet unit, the magnet pieces are defined in an annular array around the central axis of the second carrier installed on a wireless charging base, the magnet unit cooperates with a charging coil of the wireless charging base to charge a wireless headset. The invention simplifies the manufacturing process and ensures the consistency of magnet pieces in the same magnet unit, also improves the manufacturing efficiency.

Systems and methods for magnetizing permanent magnet rotors

Systems and methods for reclaiming and remagnetizing permanent magnet motors such as may be used in electric submersible pumps. In one embodiment, a method includes removing a permanent magnet rotor assembly from a motor and heating the rotor to burn off the residual oil and evaporate water in between laminations of the rotor and on the rotor surface. The rotor should be heated to a temperature that is above a flashpoint of oil on the rotor and below a Curie temperature of a material of a set of permanent magnets in the rotor (e.g., at least 600° F. for at least 12 hours). The heating may partially or fully demagnetize the permanent magnets in the rotor. The exposed surfaces of the rotor are then cleaned and the permanent magnets in the rotor are remagnetized using a specialized magnetizing fixture.

Electric machine for a hybrid or electric vehicle
11349377 · 2022-05-31 · ·

An electric machine that is configured to propel a vehicle includes a stator and a rotor. The stator has windings that are configured to generate magnetic fields. The rotor has a plurality of magnetic blocks that interacts with the magnetic fields to produce rotational motion. Each of the plurality of magnetic blocks is segmented into a plurality of permanent magnets. Adjacent permanent magnets within each magnetic block are separated from and secured to each other via an intermediate electrically insulating material. The intermediate electrically insulating material is comprised of magnetic particles that are suspended in an adhesive matrix.

RARE EARTH PERMANENT MAGNET MATERIAL AND RAW MATERIAL COMPOSITION,PREPARATION METHOD THEREFOR AND USE THEREOF
20220165462 · 2022-05-26 ·

A rare earth permanent magnet material and a raw Material composition, a preparation method therefor and use thereof. The rare earth permanent magnet material comprises the following components in percentage by mass: 29.0-32.0 wt. % of R. where R comprises RH, and the content of RH is greater than 1 wt. %; 0.30-0.50 wt. % of Cu (not including 0.50 wt. %); 0.10-1.0 wt. % of Co; 0.05-0.20 wt. % of Ti; 0.92-0.98 wt. % of 13; and the remainder being Fe and unavoidable impurities; wherein R is a rare-earth element and at least comprises Nd; and RH is a heavy rare-earth element and at least comprises Tb. The R-T-B system permanent magnet material exhibits excellent performance, wherein Br≥14.30 kGs, and Hej≥24.1 kOe. The invention can synchronously improve Br and Hcj.

DEVICE FOR RECOVERING MAGNETIC GRAINS FROM SINTERED MAGNETS OR PLASTIC MAGNETS
20230272505 · 2023-08-31 ·

The invention concerns a method and a device for retrieving, from an object A, elements G present in a matrix M, characterized in that it comprises at least the following steps: bringing said abject A into contact with a dense fluid Fd with a molar mass greater than 2 g mol.sup.−1 under temperature T.sub.1 and pressure P.sub.1 conditions suitable for transforming the intergranular phase and for releasing the elements G, (302), modifying the temperature T.sub.2 and/or pressure P.sub.2 values to stop the reaction transforming the intergranular phase, (303), and recovering the elements G separated front the matrix M (304).

Method And Installation For Manufacturing A Starting Material For Producing Rare Earth Magnets
20230271224 · 2023-08-31 ·

A method for producing a powdered starting material, which is provided for production of rare earth magnets, including the following steps: pulverizing an alloy, including at least one rare earth metal, wherein a powdered intermediate product is formed from the alloy including at least one rare earth metal, and carrying out at least one classification aimed at particle size and/or density for the powdered intermediate product, wherein a fraction of the powdered intermediate product, which is formed by means of the at least one classification, for fabrication of rare earth magnets. Furthermore, at least one dynamic classifier is provided, implementing at least one classification directed at particle size and/or density for the powdered intermediate product and thereby separates the fraction from the powdered intermediate product, which forms the starting material provided for manufacturing rare earth magnets.